2006 Mercedes G-Class (W463) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: G-Class Generation Code: W463 Model Year: 2006 Codes Chassis Code: W463 👋 Introduction Market Position Positioning: Premium luxury SUV, renowned for off-road capability...

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标签: 2006 Car Cars G Class G-Class (W463) Mercedes

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

G-Class

Generation Code:

Model Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Premium luxury SUV, renowned for off-road capability and build quality

Competitive Analysis

Competitors:

Land Rover Range Rover, Toyota Land Cruiser, Lexus LX

Key Features

Design Philosophy:

Rugged, utilitarian construction combined with Mercedes-Benz luxury and engineering

Off Road Capability:

Three independently locking differentials, robust chassis, excellent ground clearance

📋 Manual Details

Coverage Areas

Primary Coverage:

All Models and All Repairs A-Z

Target Audience:

Dealership Technicians, DIY Enthusiasts

Page Count

Estimated Pages:

N/A (Digital Format)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000), Mac

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul

Control System:

Engine control module (ECM) diagnostics and programming

Mechanical:

Engine mechanical components, chassis, body

Fuel Service:

Fuel system diagnostics, repair, injection system specifications

Emission Control:

Emission control system diagnosis and repair

Intake Exhaust Cooling:

Cooling system diagnostics, repair, exhaust system service

Lube:

Lubrication system specifications and maintenance

Ignition Starting Charging:

Ignition system, starting system, charging system diagnostics and repair

Auto Transmission:

Automatic transmission service, diagnostics, repair

Manual Transmission:

Manual transmission service, diagnostics, repair

Transfer Case:

Transfer case service, diagnostics, repair

Drive Shaft:

Drive shaft and universal joint service

Differential:

Differential service, repair, and specifications

Axle Suspension:

Front and rear axle, suspension system diagnostics and repair

Tire Wheel:

Tire and wheel specifications, alignment procedures

Brake Control:

Brake system control units, ABS, ESP diagnostics and repair

Brake:

Hydraulic brake system diagnostics, repair, component replacement

Parking Brake:

Parking brake system service and adjustment

Steering Column:

Steering column diagnostics and repair

Power Steering:

Power steering system diagnostics and repair

Air Conditioning:

HVAC system diagnostics, refrigerant handling, repair

Supplemental Restraint:

SRS (Airbag) system diagnostics, calibration, and repair

Seat Belt:

Seat belt system inspection and replacement

Immobilizer:

Engine immobilizer system diagnostics and programming

Cruise Control:

Cruise control system diagnostics and repair

Wiper Washer:

Wiper and washer system service and repair

Door Lock:

Door lock and central locking system diagnostics and repair

Meter Audio Visual:

Instrument cluster, audio system, and infotainment diagnostics

Horn:

Horn system service and repair

Windshield Glass Mirror:

Windshield, glass, and mirror service and replacement

Instrument Panel:

Instrument panel removal, installation, and repair

Seat:

Seat adjustment mechanisms, seat heating system repair

Engine Hood Door:

Hood and door mechanism service and adjustment

Exterior Interior:

Exterior trim, interior trim, body panels

Electrical:

Comprehensive electrical system diagnostics, component testing

Multiplex Can Communication:

CAN bus network diagnostics and troubleshooting

Procedures Included

Maintenance:

Routine checks, fluid changes, filter replacements

Diagnostics:

Step-by-step troubleshooting guides for all systems

Repair:

Detailed repair procedures for all major and minor components

Component Replacement:

Instructions for replacing individual parts and assemblies

Wiring Schematics:

Complete and detailed wiring diagrams for all circuits

Illustrations Diagrams:

High-quality illustrations and exploded view diagrams

Torque Specifications:

Detailed torque values for all fasteners during assembly and disassembly.

Troubleshooting Charts:

Diagnostic flowcharts for common problems and symptom-based troubleshooting.

Fluid Capacities:

Exact fluid capacities for engine, transmission, differentials, cooling system, etc.

Electrical Component Testing:

Resistance, voltage, and continuity testing procedures for all electrical components.

Technical Depth

Depth:

Factory-level, technician-grade detail

Data Accuracy:

Vehicle-specific, not generic

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Printability:

All pages printable

Image Resolution:

Allows image blowing up for enlarged copies

Binding Type

Binding:

N/A (Digital - no physical binding)

Paper Type

Paper Type:

N/A (Digital - no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Options 2006:

V8 5.0L (M113), V12 5.5L (M275 - AMG models), possibly Diesel variants (OM628/OM642 depending on market)

Performance

Horsepower Range:

Approx. 292 hp (G 500) to 500 hp (G 55 AMG)

Torque Range:

Approx. 336 lb-ft (G 500) to 516 lb-ft (G 55 AMG)

Fuel System

Fuel Injection:

Multi-point fuel injection (MPI)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed automatic (722.6 series)

Optional

Transmission Type Optional:

Possibly 5-speed manual (earlier models), 7-speed automatic (722.9 series) for later W463 variants or specific AMG models, though 5-speed auto was common for 2006

Features

Transfer Case Features:

Permanent four-wheel drive with three electronically locking differentials (center, front, rear)

📐 Dimensions

Exterior

Wheelbase:

Approx. 2850 mm (112.2 in) for standard wheelbase

Length:

Approx. 4520 mm (178.0 in) for standard wheelbase

Width:

Approx. 1760 mm (69.3 in)

Height:

Approx. 1931 mm (76.0 in)

Weights

Curb Weight Range:

Approx. 2100-2300 kg (4630-5070 lbs)

Towing Capacity:

Approx. 3500 kg (7716 lbs)

🛡️ Safety Features

Ratings

NHTSA Rating:

N/A (Vehicle not extensively tested by NHTSA in this era for rating)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Electronic Traction System (ETS) or 4-ETS

Stability Control:

Standard Electronic Stability Program (ESP)

Passive Features

Airbags:

Front airbags, optional side airbags

Chassis Construction:

Body-on-frame construction for ruggedness and durability

💡 Technology Features

Infotainment

Infotainment System:

COMAND (Cockpit Management and Navigation) system with CD player, optional navigation, and radio.

Driver Assistance

Driver Assistance Features:

Standard ESP and traction control. Advanced driver assistance systems were less common in 2006 compared to modern vehicles.

Connectivity

Connectivity Options:

Limited by modern standards; primarily focused on audio and navigation via COMAND system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 miles (15,000-25,000 km) or 12 months, refer to specific engine type and manual

Transmission Fluid Change:

Every 60,000-100,000 miles (100,000-160,000 km), depending on driving conditions and transmission type

Spark Plug Replacement:

Varies by engine, typically 60,000-100,000 miles

Fluid Specifications

Engine Oil Spec:

MB 229.5 (e.g., 5W-40, 0W-40 synthetic)

Transmission Fluid Spec:

MB 236.10 or MB 236.12 (for 722.6 transmission)

Coolant Spec:

MB 325.0 or MB 326.0 (Ethylene Glycol based, blue/green)

Known Issues

Common G Class Issues:

Differential lock actuator failures, rust on body panels (especially around wheel arches and door sills), fuel pump issues, window regulator failures, HVAC blower motor issues.

📚 Vehicle History

Brand Heritage

Mercedes Benz History:

Pioneering automotive manufacturer with a legacy of luxury, engineering, and innovation.

Model Evolution

W463 Introduction:

The W463 generation was introduced in 1989, offering increased comfort and luxury over the military-derived W460/W461 series, while retaining legendary off-road prowess.

2006 Update:

The 2006 model year falls within a significant facelift period for the W463, which saw updates to engines, interiors, and technology features throughout its lifecycle.

Production

Manufacturing Location:

Graz, Austria (by Magna Steyr)

Production Years W463:

1989 - Present (with continuous updates)

🏆 Awards & Recognition

Recognitions

Off Road Awards:

Consistently recognized for its off-road capability and durability by automotive publications and enthusiasts.

Ratings

Consumer Satisfaction:

Generally high, particularly for build quality and longevity, though maintenance costs can be a factor.