2006 Mercedes S-Class (W221) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Model Code: W221 Year: 2006 👋 Introduction Market Position Segment: Full-size Luxury Sedan Target Audience: Affluent consumers seeking advanced technology, comfort, and...

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标签: 2006 Car Cars Mercedes Misc S-Class (W221)

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

S-Class

Model Code:

Year:

👋 Introduction

Market Position

Segment:

Full-size Luxury Sedan

Target Audience:

Affluent consumers seeking advanced technology, comfort, and prestige.

Competitive Analysis

Key Competitors:

BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera.

Key Features

Innovation:

Known for pioneering new technologies in safety, comfort, and driver assistance.

Design:

Elegant and imposing exterior design, luxurious and sophisticated interior.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF)

Coverage Scope:

All Models & All Repairs A-Z

Authenticity:

Vehicle Specific (Dealer Technician Level)

📖 Manual Coverage

Systems Covered

Powertrain Engine:

Engine mechanicals, fuel system, ignition system, emission control, cooling system, lubrication system, engine electricals, ECU diagnostics.

Powertrain Transmission:

Automatic transmission (e.g., 7G-TRONIC), torque converter, transmission control unit, gear shift mechanisms, fluid services.

Chassis Suspension:

Independent front and rear suspension systems (e.g., AIRMATIC air suspension), shock absorbers, springs, control arms, steering knuckles, wheel bearings.

Chassis Steering:

Power steering system, steering rack and pinion, steering column, power steering pump, fluid specifications, troubleshooting.

Chassis Brakes:

Hydraulic brake system, ABS, ESP, brake discs, brake pads, brake calipers, brake lines, brake fluid specifications, parking brake, bleeding procedures.

Electrical Body:

Interior and exterior lighting, power windows, power seats, central locking, mirrors, wipers, horn, door modules, comfort features.

Electrical Powertrain Control Module (PCM) And Body Control Module (Bcm):

Engine control unit (ECU), transmission control unit (TCU), CAN bus network, diagnostic trouble codes (DTCs), wiring diagrams, sensor testing.

HVAC:

Automatic climate control, HVAC blower motor, refrigerant system, AC compressor, heater core, control panel diagnostics, cabin filters.

Infotainment:

COMAND system, navigation, radio, CD/DVD changer, auxiliary inputs, speaker systems, telematics.

Safety Systems:

Airbag system (SRS), seatbelt pre-tensioners, occupant classification systems, diagnostic procedures for airbag faults.

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules for various service intervals (e.g., A, B, C services), fluid changes, filter replacements, inspections.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon faults, including symptom-based troubleshooting.

Repair And Rebuild:

Step-by-step instructions for component removal, installation, repair, and overhaul for all major vehicle systems.

Component Testing:

Procedures for testing electrical components, sensors, actuators, and mechanical parts using multimeters, oscilloscopes, and specialized tools.

Calibration And Adaptation:

Procedures for recalibrating or adapting modules and sensors after replacement or repair (e.g., steering angle sensor, throttle body).

Diagnostic Trouble Codes:

Comprehensive listing of diagnostic trouble codes (DTCs) with their definitions and potential causes, along with diagnostic steps.

Technical Depth

Depth Of Information:

Expert-level technical information suitable for professional technicians and highly skilled DIY enthusiasts.

Diagnostic Tools:

References to specialized diagnostic tools and equipment used by Mercedes-Benz dealerships (e.g., Star Diagnosis).

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems, including component locations and pin assignments.

Torque Specifications:

Precise torque specifications for all fasteners during assembly and disassembly procedures.

Special Tools:

Identification and usage of specific Mercedes-Benz special tools required for certain repair procedures.

📊 Manual Specifications

File Format

File Type:

Likely PDF (Portable Document Format)

Searchability:

Text-searchable for quick information retrieval.

Printability:

Printable pages for on-site workshop use.

Resolution:

High-resolution images and diagrams.

Print Quality

Diagram Clarity:

Clear and detailed technical illustrations and diagrams.

Text Legibility:

Easy-to-read fonts and formatting.

Binding Type

Binding Style:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Various V6, V8, and V12 gasoline and diesel engines. For 2006, common engines include the M272 V6 and M273 V8.

Engine Displacement E.G. S350:

3.5L (M272)

Engine Displacement E.G. S500:

5.5L (M273)

Performance S350

Horsepower:

Approx. 268 hp @ 6000 rpm

Torque:

Approx. 258 lb-ft @ 2400-5000 rpm

Performance S500

Horsepower:

Approx. 382 hp @ 6000 rpm

Torque:

Approx. 391 lb-ft @ 2800-4800 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multipoint Fuel Injection (SFI).

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Emission Control

Emission Standards:

Meets or exceeds US EPA and CARB standards for the model year.

🔧 Transmission

Standard

Transmission Type:

7-speed Automatic (7G-TRONIC)

Optional

All Wheel Drive:

Optional 4MATIC All-Wheel Drive available on select models.

Features

Shift Modes:

Comfort (C) and Sport (S) shift modes.

Fluid Specifications

Transmission Fluid Type:

MB-Approval 236.14 Automatic Transmission Fluid (ATF)

Fluid Capacities

Transmission Fluid Capacity:

Approximately 9 Liters (for dry fill) - consult manual for precise amount during service.

📐 Dimensions

Exterior E.G. S500

Length:

Approx. 199.7 inches (5072 mm)

Width:

Approx. 73.7 inches (1872 mm)

Height:

Approx. 58.2 inches (1478 mm)

Wheelbase:

Approx. 119.7 inches (3040 mm)

Weights

Curb Weight E.G. S350:

Approx. 4,079 lbs (1850 kg)

Curb Weight E.G. S500:

Approx. 4,497 lbs (2040 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star Rating (for model year 2006)

IIHS Frontal Offset Test:

Good (for model year 2006)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Program (ESP)

Tire Pressure Monitoring:

Standard Tire Pressure Monitoring System (TPMS)

Passive Features

Airbags:

Driver and front passenger airbags, front side airbags, curtain airbags, rear side airbags (optional).

Seatbelts:

Pre-tensioning front seat belts, belt force limiters.

💡 Technology Features

Infotainment

Infotainment System Name:

COMAND (Cockpit Management and Navigation)

Display Type:

Central color LCD display, often 7 or 8 inches.

Features:

Navigation, radio, CD/DVD player, Bluetooth connectivity (phone/audio), auxiliary input.

Driver Assistance

Adaptive Cruise Control:

Optional DISTRONIC PLUS adaptive cruise control with radar-based distance sensing.

Parking Assistance:

Optional PARKTRONIC parking sensors and rearview camera.

Lane Keeping Assist:

Optional LANE KEEPING ASSIST (Active Blind Spot Assist and Lane Keeping Assist were introduced later in the W221 generation, but early versions of driver aids were present).

Connectivity

Bluetooth:

Standard or optional Bluetooth hands-free and audio streaming.

Telematics:

Optional Mercedes-Benz Tele Aid for emergency assistance.

🔧 Maintenance

Service Intervals

Service A:

Typically around 10,000 miles or 12 months, whichever comes first. Includes oil and filter change, inspection of key components.

Service B:

Typically around 20,000 miles or 24 months (following Service A). Includes Service A items plus cabin air filter replacement, brake fluid change, etc.

Fluid Specifications

Engine Oil Type M272/M273:

MB-Approval 229.5 or 229.51 Synthetic Engine Oil (e.g., SAE 0W-40 or 5W-40 depending on climate).

Engine Oil Capacity M272:

Approx. 6.5 Liters (6.9 US Quarts)

Engine Oil Capacity M273:

Approx. 8.0 Liters (8.5 US Quarts)

Coolant Type:

MB-Approval 325.0 or 326.0 Antifreeze/Coolant (typically blue color).

Brake Fluid Type:

DOT 4 Plus (MB-Approval 331.0)

Known Issues

Air Suspension Leaks:

Common reports of air strut leaks or compressor failures (especially on AIRMATIC systems).

Oem Coil Packs:

Early models (especially with M272 engines) experienced issues with faulty ignition coil packs and spark plugs.

Harmonic Balancer Failure:

Some M272 engines have reported failures of the harmonic balancer due to worn materials.

Transmission Control Module:

Occasional issues with the transmission control module (TCM) or conductor plate.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety.

Model Evolution

W221 Introduction:

The W221 generation of the S-Class was introduced in late 2005 for the 2006 model year, succeeding the W220.

Design Language:

Featured a new design language with smoother lines and a more pronounced grille compared to its predecessor.

Production

Production Period:

2005-2013

Manufacturing Locations:

Primarily manufactured in Sindelfingen, Germany.

🏆 Awards & Recognition

Recognitions

Consumer Reports Ratings:

Generally received good ratings for performance and comfort, though reliability varied by component and model year.

Jd Power Awards:

Often recognized for initial quality and performance in the luxury segment.

Certifications

Euro Ncap Rating:

Achieved a 5-star safety rating in Euro NCAP crash tests.