Engine Mechanical:
Detailed procedures for cylinder head, valve train, pistons, connecting rods, crankshaft, engine block, timing belt/chain, oil pump, oil pan, seals, gaskets.
Engine Control System:
Engine Control Module (ECM) diagnostics, sensor testing (MAF, MAP, O2, TPS, CKP, CMP), actuator control (injectors, ignition coils), emissions control systems (catalytic converter, EGR).
Fuel System:
Fuel pump testing, fuel pressure regulation, fuel injectors, fuel filter replacement, fuel tank service.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors, exhaust hangers and clamps.
Cooling System:
Radiator, thermostat, water pump, cooling fans, coolant hoses, coolant capacity and type.
Lubrication System:
Oil filter part number, oil capacity and type (e.g., SAE 5W-30 API SM/SN), oil pump operation, oil pressure testing.
Ignition System:
Spark plug type and gap, ignition coils, crankshaft position sensor (CKP), camshaft position sensor (CMP).
Starting System:
Starter motor diagnosis and replacement, battery testing and specifications.
Charging System:
Alternator output testing, voltage regulator, battery charging procedures.
Transmission Manual:
Clutch inspection and replacement, transmission fluid type (e.g., API GL-4 SAE 75W-90), gearshift mechanism, internal component service.
Transmission Automatic:
Transmission fluid type (e.g., ATF SP-III), torque converter, valve body, electronic control unit (TCU) diagnostics, fluid change intervals.
Drivetrain FWD:
Front drive axles, CV joints, differential service.
Drivetrain AWD:
Center differential, rear differential, driveshafts, viscous coupling unit (if applicable), AWD system servicing.
Brakes:
Front and rear brake pad and rotor replacement, brake caliper service, brake fluid type (e.g., DOT 3), bleeding procedures, Anti-lock Brake System (ABS) component testing and diagnosis.
Suspension Front:
MacPherson struts, control arms, ball joints, stabilizer bar, wheel bearing replacement, alignment specifications.
Suspension Rear:
Multi-link or independent rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering pump, steering rack, tie rods, steering column, alignment specifications.
Body Frame:
Body panel removal and installation, door mechanisms, hood and trunk latches, interior trim, glass replacement, structural repair guidelines.
Electrical Lighting:
Headlights, taillights, interior lighting, bulb types and replacement.
Electrical Power Accessories:
Power windows, power locks, power seats, sunroof operation and repair.
Electrical HVAC:
Air conditioning system operation, refrigerant type (R-134a), compressor, condenser, evaporator, blower motor, climate control unit diagnostics.
Diagnostics Troubleshooting:
On-Board Diagnostics (OBD-II) procedures, diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting charts.
Wiring Diagrams:
Comprehensive color-coded electrical wiring diagrams for all vehicle systems, including power distribution, grounds, signal paths, and component locations.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle, ensuring proper assembly and preventing component damage.
Basic Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, tire rotation and pressure checks, wiper blade replacement, battery inspection.
Intermediate Repair:
Brake pad and rotor replacement, coolant flush and replacement, transmission fluid change, spark plug replacement, belt replacement (serpentine/timing), sensor replacement (e.g., MAF, O2), light bulb replacement, battery replacement.
Advanced Repair:
Engine component overhaul (head gasket, piston rings), transmission rebuild, clutch replacement, suspension component replacement (struts, control arms), steering rack replacement, fuel pump replacement, starter motor replacement, alternator replacement, radiator replacement, HVAC component service.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving mechanical, electrical, and electronic issues, including fault code retrieval and interpretation.
Specifications And Tolerances:
Detailed technical specifications and acceptable wear tolerances for all major components, crucial for accurate diagnosis and repair.
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repair procedures, ensuring safe and correct execution.
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic routines.
Oil Change Interval:
Every 3,750 miles or 3 months for severe driving, 7,500 miles or 6 months for normal driving (check owner's manual for specific details).
Timing Belt Replacement:
Recommended every 90,000 miles or 7 years for the 4-cylinder engine (refer to manual for V6 if applicable).
Spark Plug Replacement:
Every 60,000 miles for iridium spark plugs, refer to manual for specific plug type and interval.
Transmission Fluid Change Manual:
Recommended to inspect periodically; change every 30,000-60,000 miles based on driving conditions.
Transmission Fluid Change Automatic:
Recommended every 30,000 miles for severe driving, 60,000 miles for normal driving (check owner's manual for specific details).
Engine Oil Type:
SAE 5W-30 API SM or SN (check owner's manual).
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter for 4-cylinder, 4.8 US quarts (4.5 L) with filter for V6.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4.
Manual Transmission Fluid:
API GL-4 SAE 75W-90.
Automatic Transmission Fluid:
Mitsubishi ATF SP-III (or equivalent).
Common Issues:
Premature wear of front suspension components (ball joints, tie rods), potential for oil leaks from valve cover and oil pan gaskets, occasional issues with automatic transmission shifting, interior trim piece fitment and durability, catalytic converter failure on higher mileage vehicles, potential for AC system leaks.
Timing Belt Tensioner:
The 4G64 engine's timing belt tensioner can sometimes fail, leading to belt slippage or breakage if not replaced proactively. The manual details the correct replacement procedure and torque specs.