🏷️ Basic Information

Make:

Mitsubishi

Model:

Montero

Year:

2006

Chassis Code:

V80/V90 Series

👋 Introduction

Segment:

Full-size SUV / Off-road capable vehicle

Target Demographic:

Families, adventure enthusiasts, off-roaders

Key Competitors 2006:

Toyota 4Runner, Ford Explorer, Chevrolet TrailBlazer, Jeep Grand Cherokee, Nissan Pathfinder

Body Styles:

3-door (short wheelbase), 5-door (long wheelbase)

Drivetrain Options:

Rear-wheel drive (RWD), Super Select II 4WD system

Utility:

Essential for diagnosing and repairing complex issues, performing routine maintenance, and understanding vehicle systems.

📋 Manual Details

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF Download

Intended Audience:

Professional Technicians, Enthusiast DIYers

📖 Manual Coverage

Engine:

Detailed diagnostics, overhaul procedures, component testing, timing specifications, lubrication systems, cooling systems, fuel delivery and injection systems, emission control systems, ignition systems, engine mechanical components (cylinder head, block, pistons, crankshaft, camshafts), turbocharger systems (if applicable).

Transmission:

Automatic and Manual transmission overhaul, operation, diagnosis, removal/installation, fluid specifications, torque converter, gear selection mechanisms, shift solenoids, electronic controls.

Drivetrain:

Four-Wheel Drive (4WD) system operation and diagnosis, transfer case overhaul, differential service (front and rear), driveshaft inspection and replacement, CV joints, propeller shafts.

Suspension And Steering:

Front and rear suspension component identification and replacement (struts, shocks, control arms, bushings, ball joints, springs), steering system diagnosis, power steering pump and rack repair, wheel alignment specifications.

Brakes:

Brake system diagnosis, hydraulic components (master cylinder, calipers, wheel cylinders, brake lines), ABS system operation and troubleshooting, brake pad and rotor replacement, parking brake adjustment.

Electrical System:

Complete wiring diagrams, fuse box locations and function, lighting systems, starting and charging systems, battery service, power windows, door locks, mirrors, wiper systems, horn, instrument cluster troubleshooting, body control module (BCM) diagnostics.

HVAC:

Air conditioning system service, refrigerant handling, compressor diagnosis, blower motor, heater core, climate control module troubleshooting.

Body And Chassis:

Body panel removal and installation, door mechanisms, tailgate, hood, interior trim, chassis lubrication, corrosion protection.

Safety Systems:

Airbag system diagnosis and service, seatbelt mechanisms, SRS control module.

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, fluid level checks and top-offs.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, common problem diagnosis and repair.

Repair:

Step-by-step repair instructions for all major vehicle components, including engine teardown, transmission rebuilds, suspension component replacement, brake caliper overhaul, electrical component repair.

Diagnostics:

OBD-II (On-Board Diagnostics II) procedures, scan tool usage, trouble code interpretation, sensor testing, actuator testing, circuit testing.

Completeness:

Comprehensive coverage for all mechanical and electrical systems, suitable for complete vehicle overhaul and restoration.

Detail Level:

Includes torque specifications, clearances, special tool requirements, exploded views of components, wiring schematics, diagnostic flowcharts.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text for quick information retrieval.

Printability:

Printable pages for on-site workshop use.

Quality:

High-resolution scans ensuring clarity of diagrams and text.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

6G74 (V6) / 6G75 (V6 MIVEC)

Engine Type:

SOHC V6 (6G74) / SOHC MIVEC V6 (6G75)

Displacement:

3.5L (3497cc) for 6G74 / 3.8L (3828cc) for 6G75

Bore X Stroke:

91.1 mm x 89.7 mm (6G74) / 95.0 mm x 89.7 mm (6G75)

Compression Ratio:

8.8:1 (6G74) / 9.5:1 (6G75)

Horsepower:

Approx. 197 hp @ 5000 rpm (6G74) / Approx. 230 hp @ 5000 rpm (6G75)

Torque:

Approx. 215 lb-ft @ 3750 rpm (6G74) / Approx. 260 lb-ft @ 3750 rpm (6G75)

Fuel Delivery:

Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Recommendation:

87 Octane Minimum

🔧 Transmission

Transmission Type:

4-speed Automatic (4WD models)

Transmission Type Alternative:

5-speed Manual (less common on some markets/trims)

4Wd System:

Super Select II 4WD system with Electronic Transfer Case (4H, 4HLc, 4LLc modes), locking center differential.

Automatic Transmission Features:

Electronically controlled with Overdrive, adaptive shift logic.

📐 Dimensions

Wheelbase:

2780 mm (109.4 in) for 5-door / 2220 mm (87.4 in) for 3-door

Length:

4695 mm (184.8 in) for 5-door / 4065 mm (159.9 in) for 3-door

Width:

1895 mm (74.6 in)

Height:

1890 mm (74.4 in) for 5-door / 1915 mm (75.4 in) for 3-door

Curb Weight:

Approx. 2000-2200 kg (4400-4850 lbs) depending on configuration

Gross Vehicle Weight Rating:

Approx. 2700-2800 kg (5950-6170 lbs)

🛡️ Safety Features

NHTSA Front Impact Driver:

5-Star (for models equipped with side airbags)

NHTSA Front Impact Passenger:

5-Star (for models equipped with side airbags)

IIHS Front Crash Rating:

Good

ABS:

Anti-lock Braking System (ABS) standard

Traction Control:

Electronic Traction Control System (TCL)

Stability Control:

Active Stability Control (ASC)

Airbags:

Front airbags, optional front side-impact airbags, optional side-curtain airbags.

Seatbelts:

3-point seatbelts with pretensioners for front seats, three-point seatbelts for rear seats.

💡 Technology Features

Audio System:

Factory AM/FM CD player with optional premium audio system (e.g., Rockford Fosgate), auxiliary input may be available.

Navigation:

Optional factory navigation system available on higher trim levels.

Cruise Control:

Standard cruise control system.

Power Accessories:

Power windows, power door locks, power mirrors.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Consult manual for severe driving conditions.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving environment.

Spark Plug Replacement:

Every 105,000 miles (168,000 km) for Iridium spark plugs (standard on some engines).

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or every 4 years for automatic transmission fluid. Manual transmission fluid inspection every 30,000 miles, replacement at 100,000 miles.

Engine Oil Type:

API SN or SP, ILSAC GF-6A, SAE 5W-30

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter change (V6 engines)

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent OAT/HOAT coolant

Transmission Fluid Type Auto:

DIA QUEEN ATF-PA (or equivalent Mercon V or Dexron III)

Transmission Fluid Type Manual:

API GL-4 SAE 75W-85 or SAE 75W-90

Brake Fluid Type:

DOT 3 or DOT 4

Common Problems And Fixes:

Potential for ABS sensor failures, catalytic converter issues, exhaust manifold leaks, minor electrical glitches (e.g., window regulators), fuel pump failures. The manual provides diagnostic steps for all these.

📚 Vehicle History

Mitsubishi Heritage:

Mitsubishi Motors, a Japanese automotive manufacturer with a long history in producing rugged and reliable vehicles, including off-road focused models.

Montero Lineage:

The 2006 model year represents the third generation (NM/NP series, with V80/V90 being the internal codes for this generation's later iterations). This generation evolved from its robust, body-on-frame predecessors, offering improved on-road manners while retaining strong off-road capabilities.

Production Period:

Third generation: 2000-2006 (globally), though specific market availability and face-lifts may vary. The 2006 model is typically the final year of this generation before a significant redesign or replacement in many markets.

Manufacturing Locations:

Japan (Okazaki Plant), also assembled in other locations depending on market.

🏆 Awards & Recognition

Off Road Capability:

Consistently praised for its off-road prowess, often cited as a capable competitor in its segment for tackling difficult terrain.

Durability:

Generally considered a durable and long-lasting SUV when properly maintained.