Target Audience:
Polaris snowmobile owners, technicians, and enthusiasts seeking in-depth service and maintenance information.
Features:
Covers a wide range of 2006 Polaris 2-stroke snowmobile models, detailed diagrams, component-specific service procedures, maintenance schedules, diagnostic information.
Objective:
To provide comprehensive technical guidance for servicing and repairing the specified 2006 Polaris 2-stroke snowmobiles, enabling efficient and accurate maintenance.
Covered Models:
340 CLASSIC, 500 CLASSIC, 550 CLASSIC, 600 CLASSIC, 700 CLASSIC, 500 INDY, SUPERSPORT, 340 INDY TOURING, TRAIL TOURING, 600 EDGE TOURING, 700 TOURING, WIDETRAK LX, 500 XC SP, 600 HO STANDARD FUSION, 600 HO DRAGON FUSION, 700 FUSION, 900 FUSION, 600 HO SWITCHBACK, 900 SWITCHBACK, TRAIL RMK, 600 HO RMK, 700 RMK, 900 RMK
Model Designations:
Includes various trim levels and performance variants such as CLASSIC, INDY, SUPERSPORT, TOURING, EDGE TOURING, FUSION, SWITCHBACK, and RMK.
Model Series:
Encompasses key Polaris model series for 2006, including the versatile CLASSIC, performance-oriented INDY and XC SP, all-mountain RMK, and hybrid SWITCHBACK and FUSION platforms.
Type:
Service and Repair Manual
Systems:
Specifications, General Information, Maintenance, Carburetion, Cleanfire Fuel Injection, Engine, Clutch Belt, Final Drive, Brake System, Front Suspension and Steering, Rear Suspension, Chassis/Hood, Electrical System, Wiring Diagrams
Electrical System:
Comprehensive coverage of the electrical system, including ignition, lighting, charging system, battery, and diagnostic connectors.
Brake System:
Service and repair procedures for the hydraulic brake system, including caliper maintenance, pad replacement, bleeding, and fluid specifications.
Chassis Body:
Information on chassis components, including frame inspection, steering column service, and body panel (hood, seat) removal and installation.
Suspension Steering:
Comprehensive guidance on front suspension (IFS, ski alignment, shock service) and steering system maintenance (tie rods, steering post).
Track And Tunnel:
While not explicitly listed as a top-level chapter, information pertaining to the track system's drive and alignment might be found within related chassis or drivetrain sections.
Bodywork Trim:
Procedures for removing and reinstalling body panels, seats, and trim pieces are typically included in the Chassis/Hood section.
Handlebars Controls:
Service information for handlebars, throttle controls, brake levers, and switches is typically covered under the Front Suspension and Steering or Electrical System chapters.
Procedures:
Assembly, Disassembly, Standard Service Procedures, Troubleshooting, Component Repair, System Diagnostics
Wiring Diagrams:
Detailed, model-specific wiring diagrams are included to aid in electrical system diagnostics and repair.
Component Replacement:
Step-by-step instructions for replacing major components such as engines, transmissions, clutches, suspension arms, and electrical parts.
Diagnostic Flowcharts:
Troubleshooting sections may contain diagnostic flowcharts to systematically identify and resolve issues.
Depth:
Comprehensive service and repair, suitable for service personnel and training
Diagnostic Tools:
While specific diagnostic tools may not be explicitly named, the procedures imply the use of standard mechanical and electrical testing equipment.
Service Levels:
Covers basic maintenance to in-depth mechanical and electrical repairs, equipping users for a wide range of servicing needs.
Printable:
Yes, all pages are printable
Delivery:
Instant Download
Compatibility:
All Versions of Windows, Mac, and Linux
Software Requirements:
Adobe PDF Reader, Winzip
Chapter Structure:
The manual is organized into chapters, with each chapter dedicated to a specific component or system for ease of navigation and use.
Delivery Benefit:
No shipping costs or waiting for physical media, providing immediate access to critical repair information.
Searchability:
PDF format often allows for text searching, enhancing the efficiency of finding specific information within the manual.
Accessibility:
Digital PDF format ensures easy access across multiple devices and operating systems, ideal for workshop or field use.
Engine Types Covered:
Various 2-stroke engines including 340cc, 500cc, 550cc, 600cc, 700cc, and 900cc variants. Specific engine designations (e.g., Cleanfire) are detailed within the manual.
Fuel Systems:
Carburetion and Cleanfire Fuel Injection systems are covered, including detailed diagnostics, adjustments, and component servicing.
Overhaul Procedures:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston, cylinder, crankcase, and crankshaft servicing.
Engine Internals:
Details on pistons, rings, connecting rods, crankshafts, bearings, cylinder heads, and power valves (if applicable) are included for inspection and replacement.
Tuning Information:
While primarily a service manual, information on clutch calibration and carburetor/EFI adjustments can indirectly aid in performance tuning.
Cooling System:
Information on the liquid cooling system, including radiator service, thermostat replacement, and coolant specifications.
Exhaust Service:
Maintenance and inspection of the exhaust system, including mufflers and pipes, is usually covered within the engine or general information chapters.
Rebuild Procedures:
Detailed torque specifications for engine fasteners, clearances, and assembly sequences are provided for complete engine rebuilds.
Drive Type:
CVT (Continuously Variable Transmission) with emphasis on clutch systems (Primary and Secondary), belt service, and final drive maintenance.
Clutch Coverage:
In-depth information on primary and secondary clutch maintenance, including roller inspection, spring replacement, weight adjustment, and belt replacement procedures.
Final Drive Coverage:
Procedures for servicing the final drive system, including chain case lubrication, gear inspection, and seal replacement.
Engine Technology:
Focus on 2-stroke engine technologies including carburetion and Cleanfire direct injection, detailing their operation and maintenance requirements.
Suspension Systems:
Detailed coverage of front and rear suspension systems (e.g., IFS, articulating rear suspensions) including adjustments, shock absorber service, and alignment procedures.
Intervals Coverage:
The manual provides detailed service intervals for routine maintenance tasks such as checking/replacing drive belts, spark plugs, air filters, lubrication points, and fluid levels.
Fluids:
Specific recommendations for engine oil (2-stroke oil type and grade), coolant, and brake fluid (if applicable) are included.
Issues Covered:
While not explicitly listed as 'common issues', the diagnostic and troubleshooting sections implicitly address common points of failure and performance degradation related to the 2-stroke engine, clutches, and suspension systems.
Carburetion Coverage:
Detailed procedures for cleaning, adjusting, and rebuilding carburetors, including jetting information and float bowl setup.
Cleanfire Coverage:
Specific procedures for servicing the Cleanfire fuel injection system, including injector cleaning, sensor testing, and ECU diagnostics.
Troubleshooting Scope:
General troubleshooting guidance is provided for common performance issues, starting problems, and system malfunctions.
Lubrication Points:
Details on lubrication requirements for suspension pivots, steering components, and other moving parts are provided.
Spark Plug Specifications:
Recommended spark plug types, gap specifications, and replacement intervals are detailed in the maintenance section.
Battery Maintenance:
Guidance on battery inspection, charging, and replacement is typically found within the Electrical System chapter.
Air Filter Maintenance:
Procedures for inspecting, cleaning, or replacing the air filter element are detailed to ensure optimal engine performance and longevity.
Brand Focus:
Polaris is a well-established American manufacturer known for its off-road vehicles, including a strong legacy in snowmobile innovation and performance.
Model Lineage:
The 2006 lineup represents various stages of Polaris' snowmobile development, featuring popular chassis and engine configurations like the CLASSIC, INDY, EDGE, FUSION, SWITCHBACK, and RMK series, each catering to different riding styles (trail, mountain, crossover).
Engine Transition:
The 2006 models represent a significant period for Polaris' 2-stroke engine development, particularly with the introduction and refinement of advanced technologies like Cleanfire.
