Market Position:
The definitive resource for owners and independent repair shops seeking to maintain and repair 2006 Ski-Doo REV platform snowmobiles. Provides the same authoritative information used by authorized dealers.
Competitive Advantage:
Offers unparalleled accuracy and detail directly from the manufacturer, eliminating guesswork and the risk of using incorrect procedures or specifications found in aftermarket or generic manuals.
Digital Accessibility:
Searchable PDF format allows for rapid information retrieval on any computer, tablet, or smartphone. Enables selective printing of relevant sections to avoid wear and tear on the digital file.
Cost Effectiveness:
Significantly more affordable than dealer-based repair services, offering a substantial return on investment for owners who perform their own maintenance and repairs.
Lifetime Support:
Free future downloads provided by the seller in case of data loss or corruption, ensuring continued access to the essential service information.
Diagnostics Focus:
Emphasizes diagnostic procedures, empowering users to identify the cause of problems rather than relying on trial-and-error or expensive shop visits.
Models Covered:
Expedition, GSX, GTX, MX Z, MX Z Adrenaline, MX Z DPM Power Trek, Summit
Engine Variants Covered:
377, 552, 593, 593 HO, 593 HO SDI, 793, 793 HO Power Tek
Cooling Systems Covered:
Fan Cooled, Liquid Cooled
Estimated Page Count:
Likely exceeds 500 pages based on typical OEM service manual depth.
Manual Type:
Factory Service Shop Manual
Format:
PDF (Digital Download)
Engine Service:
Complete engine overhaul, component disassembly and reassembly, carburetor/fuel injection tuning, ignition system diagnostics, cooling system maintenance, lubrication systems.
Drivetrain Service:
Primary clutch, secondary clutch, chaincase, drive belt inspection and replacement, track system inspection and maintenance, ski and suspension adjustments.
Electrical System:
Wiring diagrams, lighting systems, ignition coil testing, battery service, starter system diagnostics, sensor testing (e.g., TPS, MAP), control module information (if applicable).
Chassis And Body:
Frame inspection, body panel removal/installation, seat service, handlebar and control assembly, front and rear suspension component service, brake system maintenance.
Troubleshooting:
Comprehensive diagnostic charts and procedures for common and uncommon operational issues, fault code identification and interpretation (if applicable).
Suspension System:
Front and rear suspension (e.g., SC-4, RER - Reverse Emergency Release on certain models), shock absorbers, springs, ball joints, tie rods, skis, and track system adjustments.
Braking System:
Hydraulic brake system components, including master cylinder, caliper, brake lines, fluid types, and bleeding procedures. Adjustment of parking brake mechanism.
Exhaust System:
Inspection and maintenance of exhaust pipes, mufflers, and any associated heat shielding.
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes (oil, coolant), filter replacements, lubrication points, spark plug service, track tension adjustment, clutch inspection.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems, including engine rebuilds, carburetor synchronization, suspension component replacement.
Diagnostic Procedures:
Methods for identifying the root cause of performance issues, starting problems, unusual noises, and system failures.
Special Tool Requirements:
Identification and usage instructions for specialized tools required for specific repair or diagnostic tasks.
Torque Specifications:
Detailed torque values for critical fasteners throughout the snowmobile, ensuring proper assembly and preventing component failure.
Troubleshooting Charts:
Systematic approaches to diagnosing a wide array of performance issues, from engine no-starts to track performance problems.
Technical Depth:
Complete OEM-level diagnostic and repair information, suitable for both experienced technicians and motivated DIY enthusiasts. Covers everything from routine maintenance to full engine and chassis overhauls.
Diagrams And Illustrations:
Richly illustrated with exploded views, wiring diagrams, and step-by-step procedure diagrams essential for accurate understanding and execution of repairs.
Engine Family:
Rotax (Bombardier's engine division)
Engine Displacements Available:
377cc, 552cc, 593cc, 793cc
Horsepower Range Estimated:
Varies significantly by engine size and tuning, typically from ~50 HP (377cc) to over 120 HP (793cc HO models).
Torque Characteristics:
Detailed torque specifications for all engine components, crucial for proper assembly and performance.
Fuel Delivery Systems:
Carbureted (e.g., Mikuni) and Electronic Fuel Injection (EFI - 'SDI' models). Manual covers tuning, diagnostics, and component service for both.
Sdi Details:
For 593 HO SDI and 793 HO SDI models, the manual will provide in-depth coverage of the direct injection system, including fuel pump, injectors, and control module operation.
Cooling Types:
Fan-cooled and Liquid-cooled systems are detailed, including radiator, water pump, thermostat, and coolant specifications.
Engine Configurations:
Typically 2-stroke, twin-cylinder configurations, with some larger displacement models potentially being 3-cylinder. The 'HO' (High Output) designation signifies enhanced performance tuning.
Transmission Type:
CVT (Continuously Variable Transmission) with primary and secondary clutches.
Gearbox Features:
Chaincase with forward and reverse (on specific models), providing drive to the track.
Clutch Service:
Detailed procedures for clutch alignment, weight and spring inspection, belt replacement, and recalibration for optimal performance.
Chaincase Maintenance:
Lubrication specifications, chain tension adjustment, and seal replacement procedures.
Safety Features General:
While no formal crash ratings exist for snowmobiles, the manual details critical safety components such as kill switches, brake systems, and lighting for visibility.
Braking System:
Hydraulic disc brake system, detailed inspection, fluid replacement, and caliper service procedures.
Throttle Control:
Throttle cable inspection and adjustment, throttle safety lever functionality.
Emergency Shutoff:
Kill switch (tether cord) operation and inspection procedures.
Gauge Cluster:
Information on the instrument cluster, including speedometer, tachometer, temperature gauges, and indicator lights. Diagnostics for gauge functionality.
Dpm System:
For models equipped with DPM (Digitally Programmed Suspension) or other electronic aids, the manual will cover their operation, diagnostics, and adjustment procedures.
Electrical Components:
Details on CDI units, ignition modules, and any sensors that contribute to engine management and overall performance.
Routine Maintenance:
The manual provides detailed recommended service intervals for checking the drive belt, inspecting chaincase oil, lubricating suspension components, checking track tension, and inspecting the cooling system.
Engine Tune Up:
Intervals for spark plug replacement, air filter cleaning/replacement, and carburetor/fuel injection system checks.
Engine Oil:
Specific recommendations for 2-stroke oil type and mixture ratio (pre-mix or oil injection system) for each engine variant. For 4-stroke models (less common in this era but possible), specific oil viscosity and API rating would be provided.
Coolant Type:
Type of antifreeze/coolant and recommended mixture ratio for liquid-cooled models. Capacity for cooling system refill.
Chaincase Oil:
Specific type and viscosity of lubricant for the chaincase, along with fill capacity.
Grease Points:
Identification of all lubrication points requiring grease and the type of grease to be used.
Common Wear Items:
The manual will provide insights into common wear items such as drive belts, carbides on skis, hyfax wear on skis, and suspension bushings, along with inspection and replacement procedures.
Engine Specific Considerations:
Details on potential issues for specific engine families (e.g., SDI fuel system maintenance, power valve cleaning on certain 2-stroke engines) and how to address them.
Brand Legacy:
Bombardier Recreational Products (BRP) has a long history in motorsports, with Ski-Doo being a pioneering brand in the snowmobile industry since its inception.
Rev Platform Introduction:
The REV platform, introduced in 2003, represented a significant redesign in snowmobile ergonomics and chassis dynamics, revolutionizing rider positioning and control. The 2006 models are a mature iteration of this successful platform.
Manufacturing Origin:
Primarily manufactured by BRP in Canada.
