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Subaru Impreza (STI) Service & Repair Manual 2006 (9 500+ Pages)

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🏷️ Basic Information Identification Make: Subaru Model: Impreza (STI) Year: 2006 Generation Chassis Code: GD/GG Codes Engine Codes: EJ257 Chassis Codes Covered: GD (sedan), GG (wagon) 👋 Introduction Market Position...
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Subaru Impreza (STI) Service & Repair Manual 2006 (9 500+ Pages)
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza (STI)
Year:
2006
Generation
Chassis Code:
GD/GG
Codes
Engine Codes:
EJ257
Chassis Codes Covered:
GD (sedan), GG (wagon)
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Wagon
Usp:
Homologated rally-bred performance, symmetrical all-wheel drive, turbocharged boxer engine.
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (non-STI variants), Volkswagen Golf GTI, Ford Focus RS (later generations).
Key Features
Performance Focus:
Dedicated to high-performance tuning, track-day capabilities, and rally heritage.
Target Audience:
Enthusiasts, tuners, and owners seeking in-depth knowledge for maintenance and performance modification.
📋 Manual Details
Coverage Areas
Body Styles:
All (Sedan, Wagon)
Page Count
Total Pages:
9500+
Manual Type
Type:
Service & Repair Manual
Clarity:
High-resolution, clear diagrams and text.
Language
Language:
English
Format
Format:
PDF
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, lubrication, cooling, fuel, ignition, emission control.
Engine Performance:
Turbocharger system, intercooler, ECU control, fuel injection tuning.
Transmission Manual:
DCCD (Driver's Control Center Differential), 6-speed manual gearbox, clutch assembly, shifting mechanisms.
Transmission Automatic:
Not applicable for STI model (2006)
Drivetrain:
All-Wheel Drive (AWD) system, front differential, rear differential, driveshafts, hubs.
Suspension:
Front and rear suspension components (struts, springs, control arms, sway bars), alignment specifications.
Brakes:
Brake system components (calipers, rotors, pads, master cylinder, ABS), hydraulic system, bleeding procedures.
Steering:
Power steering system, steering column, tie rods, steering rack.
Electrical System:
Battery, alternator, starter motor, wiring diagrams, lighting systems, fuses, relays.
Engine Management:
ECU (Engine Control Unit), sensors (MAF, MAP, O2, Knock, Cam/Crank position), actuators, diagnostic trouble codes (DTCs).
Body:
Exterior panels, interior trim, doors, windows, seats, HVAC system, climate control.
Chassis:
Frame construction, subframes, reinforcement points.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, timing belt/chain inspection/replacement.
Diagnostics:
Troubleshooting guide, symptom-based diagnostics, electrical system diagnostics, engine performance diagnostics.
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper replacement, body panel repair.
Installation:
Component replacement procedures, accessory installation guidelines.
Wiring Diagrams:
Detailed electrical schematics for all systems.
Torque Specifications:
Precise torque values for critical fasteners.
Technical Depth
Depth:
Comprehensive; covers from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-Opposed (Boxer) 4-Cylinder
Displacement:
2.5 Liters (2457 cc)
Aspiration:
Turbocharged and Intercooled
Performance
Horsepower:
300 hp @ 6000 rpm (approx.)
Torque:
300 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Port Injection
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Engine Internals
Pistons:
Forged
Crankshaft:
Forged
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Optional
Type:
Not Available for STI
Features
Dccd:
Driver's Control Center Differential (DCCD) with manual/auto modes.
AWD System:
Subaru Symmetrical All-Wheel Drive with front, center (DCCD), and rear differentials.
Fluid Type
Manual Transmission Fluid:
GL-5, 75W-90 (refer to specific OEM specification)
Rear Differential Fluid:
GL-5, 75W-90 (refer to specific OEM specification)
📐 Dimensions
Exterior
Wheelbase:
103.0 inches (2615 mm)
Length Sedan:
173.8 inches (4415 mm)
Length Wagon:
174.4 inches (4430 mm)
Width:
69.7 inches (1770 mm)
Height Sedan:
57.9 inches (1470 mm)
Height Wagon:
56.3 inches (1430 mm)
Weights
Curb Weight:
Approx. 3296 lbs (1495 kg) for Sedan
Gross Vehicle Weight Rating:
Refer to vehicle placard
Towing Capacity:
Not Recommended/Designed for Towing
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2006 model year general Impreza)
IIHS Frontal Offset:
Good (for 2006 model year general Impreza)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
AWD:
Standard Symmetrical All-Wheel Drive
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags.
Seatbelts:
3-point front and rear seatbelts with pre-tensioners.
Body Structure:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Head Unit:
Factory standard audio system with CD player. Aftermarket upgrades common.
Gauges:
Performance-oriented dashboard with prominent tachometer and speedometer, plus auxiliary gauges (e.g., boost pressure, oil temperature, oil pressure) often in the center console.
Driver Assistance
Stability Control:
Vehicle Dynamics Control (VDC) integrated with AWD and ABS systems.
Connectivity
Aux Input:
May be present on some factory head units (check specific vehicle configuration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, whichever comes first (severe use).
Spark Plug Replacement:
Every 30,000 - 60,000 miles depending on plug type (refer to manual for specifics).
Timing Belt:
Inspect every 60,000 miles, replace as needed (though many EJ257 engines use a timing chain, verification required based on specific sub-model/build).
Coolant Flush:
Every 30,000 miles or 2-3 years.
Fluid Specifications
Engine Oil:
SAE 5W-30, API SN/SM/SL, ACEA A3/B4 or equivalent (refer to manual for exact spec and capacity).
Coolant:
Subaru Super Coolant (blue) or equivalent phosphate-based, ethylene glycol coolant.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less common on the EJ257 than some earlier Subaru engines, head gasket leaks can still occur. Early detection and proper maintenance are key.
Piston Ring Land Cracks:
Can occur under extreme detonation or pre-ignition, especially with poorly tuned or modified engines. Requires careful monitoring of fuel quality and ignition timing.
Turbocharger Failures:
Can be caused by lack of lubrication, debris in oil, or high heat cycles. Regular oil changes with quality oil are critical.
Clutch Wear:
Aggressive driving can lead to premature clutch wear, particularly on the STI model.
📚 Vehicle History
Brand Heritage
Motorsport:
Deep roots in World Rally Championship (WRC) with multiple driver and manufacturer titles.
Model Evolution
Generation:
Second Generation (GD/GG) - 'Bugeye' (up to 2002), 'Blobeye' (2003-2005), 'Hawkeye' (2006-2007).
Sti Distinction:
The STI variant is the highest performance version of the Impreza, featuring an upgraded engine, suspension, brakes, and drivetrain compared to the WRX.
Production
Production Years Model:
2002-2007
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Acclaim:
Recognized for its success in WRC and rally racing, influencing its performance image.
Automotive Press:
Consistently praised by automotive journalists for its handling, acceleration, and AWD capabilities.
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