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2006 Subaru Impreza WRX STi Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STi Year: 2006 Generation Generation Code: GDB (Third Generation) Codes Chassis Code: GDB 👋 Introduction Market Position Positioning: The 2006 Impreza...
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2006 Subaru Impreza WRX STi Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STi
Year:
2006
Generation
Generation Code:
GDB (Third Generation)
Codes
Chassis Code:
GDB
👋 Introduction
Market Position
Positioning:
The 2006 Impreza WRX STi represents the pinnacle of Subaru's rally-bred performance sedan for that era, offering a blend of everyday usability and track-ready capability.
Competitive Analysis
Competitors:
Competed against performance variants of the Mitsubishi Lancer Evolution, Subaru Legacy GT, Ford Focus RS, and Volkswagen Golf R.
Key Features
Performance Focus:
Iconic symmetrical all-wheel drive system, turbocharged Boxer engine, DCCD (Driver Controlled Center Differential), performance braking system.
Handling:
Tuned suspension for aggressive driving, responsive steering, and balanced chassis dynamics.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primary focus on North American/Japanese market specifications)
Page Count
Page Count:
Approximately 2500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.5L EJ257 Turbocharged Boxer Engine, including maintenance, diagnosis, disassembly, and assembly procedures.
Transmission:
6-speed manual transmission (TY856WB2CA), including clutch system, driveline, differentials (front, center, rear).
Brakes:
Front Brembo 4-piston calipers, rear 2-piston calipers, ABS, EBD, and brake system diagnostics.
Suspension:
Front MacPherson struts, rear double wishbone, adjustable ride height and damping systems, alignment specifications.
Electrical:
Full wiring diagrams, ECU pinouts, sensor testing, charging system, starting system, lighting, comfort systems, power accessories.
Chassis Body:
Body and frame structure, doors, hood, trunk, glass, exterior trim, interior trim, HVAC, SRS (airbag) system.
Fuel System:
Fuel tank, fuel pump, injectors, fuel pressure regulation, emissions control system (EVAP).
Cooling System:
Radiator, thermostat, water pump, cooling fan operation, coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, performance considerations.
Procedures Included
Maintenance:
Routine service checks, oil and filter changes, spark plug replacement, fluid checks and top-offs, belt inspections and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based diagnostics for engine, transmission, electrical, and HVAC systems.
Repair:
Engine component replacement (pistons, rods, bearings, valves), turbocharger overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement.
Diagnostics:
OBD-II diagnostic procedures, live data analysis, specialized Subaru diagnostic tools (e.g., Subaru Select Monitor).
Timing:
Timing belt replacement (on earlier EJ20/EJ25, though EJ257 often uses a timing chain/belt hybrid system depending on variant, manual clarifies specific setup), camshaft and crankshaft timing.
Calibration:
ECU reprogramming, idle air control valve (IACV) learning, throttle position sensor (TPS) calibration.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission overhaul, including detailed torque specifications and assembly sequences.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and legible diagrams.
Searchability:
Full text search enabled for quick access to specific topics and procedures.
Print Quality
Printable:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
2.5L (2457cc) DOHC 16-valve turbocharged horizontally-opposed (Boxer) 4-cylinder engine.
Performance
Horsepower:
300 hp @ 6000 rpm (SAE Net)
Torque:
290 lb-ft @ 4000 rpm (SAE Net)
Fuel System
Injection Type:
Multi-point fuel injection (MPI) with Denso side-feed fuel injectors.
Turbocharger:
IHI VF37 twin-scroll turbocharger.
Intercooler:
Top-mounted air-to-air intercooler.
Fuel Requirement:
Premium Unleaded Gasoline (91 octane or higher recommended).
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Transmission Code:
TY856WB2CA
Features
Dccd:
Driver Controlled Center Differential (DCCD) with auto/manual modes for torque distribution adjustment.
All Wheel Drive:
Symmetrical All-Wheel Drive system with viscous coupling center differential and Torsen front differential, rear limited-slip differential (LSD).
📐 Dimensions
Exterior
Length:
4405 mm (173.4 in)
Width:
1795 mm (70.7 in)
Height:
1440 mm (56.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight:
1470 kg (3240 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Vehicle Dynamics Control (VDC) - standard on some markets/trims, often optional or tied to AWD system.
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD audio system. Options for auxiliary input or upgraded head units common.
Gauges:
Driver-focused gauge cluster with tachometer, speedometer, boost gauge, and multi-function display.
Driver Assistance
AWD Control:
Advanced Symmetrical AWD with Driver Controlled Center Differential (DCCD) for optimized traction and handling in various conditions.
ABS Ebd:
Standard ABS and EBD for enhanced braking control.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 6 months, whichever comes first, especially under hard driving conditions. Synthetic oil recommended.
Spark Plugs:
Typically 30,000 miles for Iridium spark plugs (check manual for specific PN).
Timing Belt:
For EJ257 engines that utilize a belt, typically 105,000 miles or 7 years. Critical item; manual provides exact procedure and tensioning specs.
Brake Fluid:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (API SN/SP or ILSAC GF-6) - Check manual for exact PN and capacity (approx. 5.0 quarts).
Transmission Fluid:
Subaru Genuine Manual Transmission Fluid (API GL-5) or equivalent. Capacity approx. 2.7 liters.
Differential Fluid Front:
Subaru Genuine Differential Gear Oil (API GL-5) or equivalent. Capacity approx. 1.0 liter.
Differential Fluid Rear:
Subaru Genuine Differential Gear Oil (API GL-5) or equivalent. Capacity approx. 1.2 liters.
Coolant:
Subaru Super Coolant (Blue) or equivalent. Capacity approx. 7.7 liters.
Known Issues
Piston Slap:
Some EJ257 engines may exhibit piston slap, particularly on cold starts. Manual provides diagnostics for this.
Ring Land Failure:
Can occur due to detonation/pre-ignition. Proper fuel, tuning, and maintenance are crucial. Manual details engine build and component tolerances.
Clutch Wear:
High-performance nature can lead to accelerated clutch wear with aggressive driving. Manual outlines clutch inspection and replacement.
Turbocharger Failure:
Can be caused by oil starvation or debris. Manual provides maintenance procedures and troubleshooting for the IHI VF37 turbo.
📚 Vehicle History
Brand Heritage
Rally Roots:
Subaru's deep roots in the World Rally Championship (WRC) heavily influenced the development and performance of the Impreza WRX and WRX STi models.
Model Evolution
Gc8 To Gdb:
The 2006 model year marks a transition to the second generation of the GD chassis Impreza, often referred to as the 'blobeye' or 'hawkeye' depending on minor styling updates throughout its lifecycle. This generation brought significant chassis improvements and engine upgrades.
Production
Production Location:
Gunma Plant, Japan.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists for its exhilarating performance, rally-inspired handling, and all-weather capability.
Sport Compact Status:
Considered a benchmark in the sport compact segment during its production run.
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