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Subaru Impreza WRX STI 2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2006 Chassis Code: GDB Market Segment: Performance Compact Sedan/Wagon 👋 Introduction Market Position Positioning: The 2006 Impreza WRX STI...
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Subaru Impreza WRX STI 2006 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2006
Chassis Code:
GDB
Market Segment:
Performance Compact Sedan/Wagon
👋 Introduction
Market Position
Positioning:
The 2006 Impreza WRX STI represents the pinnacle of Subaru's rally-bred performance in the compact segment, targeting enthusiasts seeking a potent AWD platform with exceptional handling.
Competitive Analysis
Competitors:
Competes directly with performance variants like the Mitsubishi Lancer Evolution, Honda Civic Type R, and Volkswagen Golf GTI of its era.
Key Features
Performance Focus:
Emphasis on turbocharged power, advanced all-wheel drive, and track-tuned suspension.
Rally Heritage:
Direct lineage from Subaru's successful World Rally Championship (WRC) efforts.
📋 Manual Details
Coverage
Coverage Areas:
All Models, All Engines, All Trims
Format
Format:
PDF Download
Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
📖 Manual Coverage
Systems
Engine:
Comprehensive coverage of the EJ257 engine (2.5L Turbocharged Boxer)
Transmission:
6-speed manual transmission (TY856) repair and maintenance
Drivetrain:
All-Wheel Drive (AWD) system, differentials (front, center, rear), DCCD (Driver Controlled Center Differential) operation and adjustment
Suspension:
Front MacPherson strut, rear multi-link suspension, springs, dampers, bushings, alignment specifications
Brakes:
Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, ABS system, brake fluid specifications and bleeding procedures
Electrical:
Wiring diagrams, component locations, diagnostic procedures for ECUs, sensors, lighting, audio, and HVAC
Body:
Body panel repair, collision repair, door, hood, trunk, glass, and trim component service
Procedures
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and replacements
Troubleshooting:
Diagnostic flowcharts, common fault codes, symptom-based troubleshooting for engine, transmission, and electrical systems
Engine Repair:
Engine assembly/disassembly, cylinder head service, piston and connecting rod installation, crankshaft bearing replacement
Transmission Repair:
Transmission disassembly, gear inspection and replacement, clutch service, driveshaft and CV joint service
Suspension Steering:
Strut and shock absorber replacement, control arm bush replacement, steering rack overhaul, wheel bearing replacement
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake line repair, ABS sensor diagnostics
Electrical Diagnostics:
ECM/PCM diagnostic strategies, sensor testing, actuator testing, CAN bus communication troubleshooting
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File
File Format:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Digital Quality:
High-resolution scans ensuring clarity of diagrams and text
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
2.5L (2457cc) DOHC 16-valve turbocharged boxer-four
Performance
Horsepower:
300 hp @ 6000 rpm (USDM)
Torque:
290 lb-ft @ 4000 rpm (USDM)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Denso 550cc fuel injectors
Turbocharger:
IHI VF37 twin-scroll turbocharger
Cooling
Intercooler:
Top-mounted air-to-air intercooler
Engine Management
ECU:
Denso Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Code:
TY856
Optional
Availability:
Not applicable, manual transmission standard on WRX STI
Features
Dccd:
Driver Controlled Center Differential (DCCD) for variable torque split
Fluid
Transmission Fluid Spec:
Subaru Extra Syn Gear Oil (75W-90) or equivalent
Transfer Case Fluid Spec:
Subaru Extra Syn Gear Oil (75W-90) or equivalent
📐 Dimensions
Exterior
Length:
4,415 mm (173.8 in)
Width:
1,740 mm (68.5 in)
Height:
1,415 mm (55.7 in)
Wheelbase:
2,625 mm (103.3 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
Approx. 1,470 kg (3,240 lbs)
Cargo
Trunk Volume:
Approx. 11.0 cu ft (Sedan)
Wheels Tires
Wheel Size:
17 x 8.0 inches
Tire Size:
225/45R17
Bolt Pattern:
5x100mm
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
4/5 stars (Driver/Passenger)
NHTSA Side Impact:
4/5 stars (Front/Rear Passenger)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
E Brake:
Electronic Brake Force Distribution (EBD)
AWD:
Symmetrical All-Wheel Drive (SAWD) with DCCD
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags
Seatbelts:
Pre-tensioner seatbelts with force limiters
Chassis:
Ring-shaped reinforcement frame
💡 Technology Features
Infotainment
Audio System:
Factory 6-disc CD changer with premium audio system
Climate Control:
Manual or automatic climate control depending on trim
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Bluetooth:
Not standard, often an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 6 months, whichever comes first (severe duty)
Air Filter:
Replace every 15,000 miles or 12 months
Spark Plugs:
Replace every 30,000 miles (iridium)
Coolant Flush:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API SJ/SL or ILSAC GF-3)
Coolant Type:
Subaru Super Coolant (Blue)
Brake Fluid Spec:
DOT 3
Known Issues
Ring Land Failure:
Potential for ring land failure on pistons due to detonation, especially with aggressive tuning or poor fuel quality. Requires careful attention to engine management and detonation prevention.
Clutch Wear:
High-performance nature can lead to accelerated clutch wear with aggressive driving.
Turbo Failure:
IHI VF37 turbo can be susceptible to failure if oil starvation or excessive heat is present. Proper warm-up and cool-down procedures are critical.
Head Gasket Leaks:
While less common than on earlier EJ engines, can still occur, particularly if overheating incidents happen.
📚 Vehicle History
Brand Heritage
Rally Connection:
Subaru's long and successful history in the World Rally Championship (WRC) directly influences the WRX STI's development and design.
Model Evolution
Generation:
This 2006 model is part of the second generation (GD chassis) Impreza, specifically the 'hawkeye' facelift introduced for 2006.
Performance Leap:
The STI variant marked a significant upgrade over the standard WRX with a larger engine, improved brakes, suspension, and the introduction of DCCD.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Sport Compact Awards:
Frequently cited by enthusiast publications as a benchmark for AWD performance sedans and a beloved icon of the early 2000s tuner car scene.
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