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Yamaha PW80 ENG FR GER Workshop Repair Manual All 2006 ModelS COVERED
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🏷️ Basic Information Identification Make: Yamaha Model: PW80 Type: Off-road Motorcycle / Dirt Bike Generation Production Start Year: 1983 Covered Years For This Manual: 2006 Codes Vin Code Prefix: JY...
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类型: Motorcycle
厂商:
斯库: 271603
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
PW80
Type:
Off-road Motorcycle / Dirt Bike
Generation
Production Start Year:
1983
Covered Years For This Manual:
2006
Codes
Vin Code Prefix:
JY
👋 Introduction
Market Position
Target Audience:
Yamaha PW80 owners, amateur mechanics, professional motorcycle technicians
Purpose:
To provide comprehensive repair and maintenance guidance for the Yamaha PW80 motorcycle.
Competitive Analysis
Value Proposition:
Enables owners to perform their own maintenance and repairs, saving on labor costs and ensuring proper upkeep.
Key Features
Detail Level:
Extremely detailed, covering all aspects of the vehicle's mechanical and electrical systems.
Illustration Quality:
Expected to contain clear diagrams, schematics, and potentially photographs.
Searchability:
Digital format implies good searchability for specific terms and procedures.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Germany (implied by 'FR GER' in product name, likely indicating a European market manual with French and German language elements or focus)
Page Count
Estimated Page Count:
N/A (not specified in product information)
Manual Type
Type:
Workshop Repair Manual
Language
Language:
English (primary, based on product description), potentially German and French elements
Format
Format:
Instant Download (Digital Format, likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, disassembly, inspection, repair, tuning
Transmission:
Gearbox, clutch, shifting mechanism
Fuel System:
Carburetor, fuel lines, fuel tank, petcock
Ignition System:
CDI, spark plug, ignition coil, stator
Cooling System:
Air cooling fins, engine heat dissipation
Exhaust System:
Muffler, exhaust pipe, sealing
Frame And Chassis:
Frame integrity, sub-frame, mounting points
Suspension Front:
Telescopic forks, seals, oil, spring rates
Suspension Rear:
Monoshock, linkage, swingarm, bearings
Brakes Front:
Drum brake mechanism, components, adjustment
Brakes Rear:
Drum brake mechanism, components, adjustment
Wheels And Tires:
Spoke wheels, tire mounting, balancing, pressure
Electrical System:
Wiring diagrams, lighting, battery, charging system (if applicable)
Controls:
Handlebars, levers, cables, footpegs
Bodywork:
Plastics, seat, fenders, graphics
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, cleaning, filter replacement
Repair:
Engine rebuilds, transmission overhauls, suspension repairs, brake system service
Troubleshooting:
Diagnostic procedures for common problems, fault finding guides
Disassembly And Assembly:
Step-by-step instructions for component removal and reinstallation
Adjustments:
Carburetor tuning, clutch adjustment, brake adjustment, chain tension
Specifications And Tolerances:
Torque values, clearances, measurements for critical components
Technical Depth
Depth:
Comprehensive (covers everything from routine maintenance to complete engine and chassis rebuilds)
Diagnostic Capabilities:
Detailed troubleshooting sections for identifying and resolving operational issues
Rebuild Instructions:
Explicit instructions for complete engine, gearbox, and suspension overhauls
Parts Identification:
Likely includes detailed diagrams for component identification
📊 Manual Specifications
File Format
File Type:
Digital (likely PDF)
Print Quality
Print Quality Expectation:
High resolution for clear diagrams and text (typical for professional workshop manuals)
Binding Type
Binding Type If Printed:
N/A (Digital Format)
Paper Type
Paper Type If Printed:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, air-cooled
Displacement:
79 cc
Bore X Stroke:
47.0 x 45.7 mm
Compression Ratio:
7.2:1
Carburetion:
Mikuni VM14SC
Lubrication:
Pre-mix (Yamalube 2-stroke oil recommended)
Ignition:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK BR9ES (or equivalent)
Starting System:
Kick starter
Performance
Horsepower:
Approx. 9.5 HP @ 7500 rpm (varies slightly by year/market)
Torque:
Approx. 6.5 ft-lbs @ 7000 rpm (varies slightly)
Fuel System
Fuel Tank Capacity:
3.0 Liters (0.79 US gal)
Fuel Type:
Unleaded gasoline (min. 87 octane)
🔧 Transmission
Standard
Type:
Constant-mesh 6-speed manual
Clutch:
Wet, multi-disc
Final Drive:
Chain drive
Features
Gear Ratios:
1st: 2.917, 2nd: 1.933, 3rd: 1.381, 4th: 1.182, 5th: 1.045, 6th: 0.958 (typical values)
Transmission Oil Type:
Yamalube SAE 10W-30 API SE or higher (or equivalent motorcycle-specific transmission oil)
Transmission Oil Capacity:
0.65 Liters (0.69 US qt)
📐 Dimensions
Exterior
Length:
1600 mm (63.0 in)
Width:
720 mm (28.3 in)
Height:
975 mm (38.4 in)
Wheelbase:
1120 mm (44.1 in)
Ground Clearance:
230 mm (9.1 in)
Seat Height:
725 mm (28.5 in)
Weights
Dry Weight:
70 kg (154 lbs)
Wet Weight:
Approx. 73 kg (161 lbs) (with fluids)
Front Tire Size:
2.50-14 4PR
Rear Tire Size:
3.00-12 4PR
Wheelbase Design:
Designed for agility and maneuverability on off-road terrain.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (motorcycle safety is not rated by agencies like NHTSA in the same way as cars)
Active Features
Braking System:
Front and rear drum brakes (simple, reliable for this class)
Suspension Performance:
Provides stability and control over varied terrain.
Passive Features
Frame Construction:
Steel semi-double cradle frame for durability.
Lighting:
Headlight, taillight, brake light (essential for visibility).
Engine Governor:
Some models may have adjustable throttle limiters for younger riders.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle, no infotainment features)
Driver Assistance
Assistance Features:
N/A (No electronic rider aids)
Connectivity
Connectivity Options:
N/A (No electronic connectivity)
🔧 Maintenance
Service Intervals
Oil Change Transmission:
Every 6 months or 1000 km (600 miles), or more frequently based on usage.
Air Filter Cleaning:
Every 10-15 hours of riding or as needed based on dust conditions.
Spark Plug Inspection:
Every 10-15 hours of riding, clean and gap as needed.
Chain Cleaning Lubrication:
Every 5-10 hours of riding, or after wet/muddy rides.
Brake Adjustment:
Periodically, or if lever feel changes.
Carburetor Cleaning Adjustment:
Annually or if performance issues arise.
Fluid Specifications
2 Stroke Oil:
Yamalube 2-stroke oil (or API TC, JASO FD certified)
Transmission Oil:
Yamalube SAE 10W-30 API SE or higher
Fork Oil:
Yamaha Suspension Oil (or equivalent 5W, 7.5W fork oil) - refer to manual for specific quantity.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake shoes, air filter, carburetor jets.
Carburetor Clogging:
Due to infrequent use or poor fuel quality, leading to starting issues or rough running.
Air Leakage:
Can occur at intake manifold or crank seals, affecting engine performance.
Suspension Leaks:
Fork seals can degrade over time, leading to oil leaks.
Maintenance Schedule Value
Manual Utility For Maintenance:
Essential for ensuring correct service intervals, fluid types, capacities, and procedures are followed for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long-standing reputation for producing high-quality motorcycles, particularly in the off-road and performance segments.
Model Evolution
Pw Series Origin:
The PW series (Piccolo Wanderer) was introduced to provide an accessible and user-friendly entry-level off-road motorcycle for younger riders and beginners.
Pw80 Development:
The PW80 has remained largely consistent in its core design since its introduction, emphasizing reliability, ease of use, and affordability.
Key Updates:
Minor cosmetic updates and potential carburetion/ignition refinements over the years, but the fundamental architecture persists.
Production
Production Location:
Typically manufactured in Japan or other Yamaha global facilities.
Market Segment:
Entry-level youth motocross/off-road motorcycle.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (As a long-standing entry-level model, it's more recognized for its market longevity and popularity among youth riders than for specific awards.)
Ratings
Reliability Rating:
Highly regarded for its robust and reliable engine and chassis, contributing to its enduring popularity.
Certifications
Emissions Standards:
Meets applicable emissions standards for its model year and market.