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2006 Yamaha RAPTOR 700 ATV Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Year: 2006 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: Not specified in product information, typically 'GYTR' or specific Yamaha chassis...
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类型: Atv
厂商:
斯库: 32160
2006 Yamaha RAPTOR 700 ATV Service Repair Shop Manual2006 Yamaha RAPTOR 700 ATV Service Repair Shop Manual2006 Yamaha RAPTOR 700 ATV Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Year:
2006
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
Not specified in product information, typically 'GYTR' or specific Yamaha chassis designations may apply to performance variants.
Engine Code:
Not specified in product information, but the 700cc engine is based on the Yamaha YZF-R6.
👋 Introduction
Market Position
Positioning:
The 2006 Yamaha Raptor 700 was a flagship sport ATV, known for its powerful engine and advanced chassis, positioned at the high-performance end of the market.
Competitive Analysis
Competitors:
Competed with other high-performance sport ATVs from brands like Suzuki (LT-R450), Honda (TRX series), and Kawasaki (KFX series).
Key Features
Engine Tech:
Utilized a fuel-injected, liquid-cooled, 686cc DOHC four-valve engine, derived from Yamaha's successful sportbike technology.
Chassis Design:
Featured a lightweight, high-tensile steel composite frame with an aluminum subframe for optimal rigidity and handling.
Value Proposition
Savings:
Offers dealership-level repair information, enabling owners to perform maintenance and repairs themselves, potentially saving hundreds of dollars in labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance for the 2006 Yamaha Raptor 700 ATV.
Secondary Coverage:
Troubleshooting, technical specifications, adjustments, and diagnostics.
Page Count
Estimated Page Count:
Not specified in product information. High-quality service manuals for this era typically range from 300-600 pages.
Manual Type
Type:
Service Repair Shop Manual
Language
Language:
English (assumed based on product description and typical market availability)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including disassembly, assembly, inspection, and repair of internal engine components.
Transmission:
Coverage of the 5-speed sequential transmission, clutch system, and final drive.
Fuel System:
Includes fuel injection system, throttle body, fuel pump, and fuel filter servicing.
Cooling System:
Radiator, coolant flow, fan operation, and system maintenance.
Drivetrain:
Front and rear axle assembly, differential (if applicable), drive shafts, and CV joints.
Chassis:
Frame, suspension (front and rear), steering system, and subframe.
Brakes:
Hydraulic brake system, caliper maintenance, rotor inspection, brake fluid service.
Electrical System:
Battery, charging system, ignition system, lighting, starter motor, and sensors.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all electrical circuits.
Procedures Included
General Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment (if applicable).
Adjustments:
Valve clearance, throttle cable, clutch lever, and brake lever adjustments.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues.
Repair Procedures:
Step-by-step instructions for component replacement and repair, including full teardowns.
Installation:
Guidance for installation of genuine Yamaha and potentially some aftermarket parts.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
Detail Level:
Highly detailed with step-by-step instructions, torque specifications, and component tolerances.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully keyword searchable
Navigation:
Completely bookmarked for easy navigation
Print Quality
Print Capability:
Printable to user's requirements
Illustration Quality:
Tons of illustrations and diagrams, not photocopies or scans, implying high quality.
Binding Type
Binding:
Digital (PDF), no physical binding
Paper Type
Paper Type:
N/A (Digital format)
Compatibility
Operating Systems:
Compatible with Windows, MAC, and other operating systems capable of reading PDFs.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, DOHC, 4-valve
Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Fuel Induction:
Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body
Ignition:
Digital TCI (Transistor Controlled Ignition)
Starter System:
Electric
Performance
Horsepower:
Approximately 53 HP (at crankshaft, may vary based on exact tuning and model year specifics)
Torque:
Approximately 45 lb-ft (at crankshaft, may vary)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.5 gallons (9.5 liters)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Detailed gear ratios provided within the manual.
Final Drive:
O-ring sealed chain, Drive is managed through a sealed chain and sprockets.
📐 Dimensions
Exterior
Length:
71.3 in (1810 mm)
Width:
42.1 in (1070 mm)
Height:
43.7 in (1110 mm)
Wheelbase:
50.4 in (1280 mm)
Weights
Dry Weight:
421 lbs (191 kg)
Ground Clearance:
11.0 in (280 mm)
🛡️ Safety Features
Ratings
Atv Classification:
High-performance sport ATV. Not intended for use on public roads.
Active Features
Brakes:
Hydraulic disc brakes front and rear.
Suspension Feedback:
Adjustable suspension (preload, compression, rebound depending on model/variant) to tune handling and stability.
Passive Features
Handlebar Design:
Ergonomically designed handlebars with padded center section for rider comfort and control.
💡 Technology Features
Infotainment
Display:
Digital LCD multi-function display showing speedometer, odometer, trip meter, clock, and engine hour meter.
Driver Assistance
Engine Management:
Yamaha's EFI system provides precise fuel delivery, improving throttle response, power delivery, and fuel efficiency.
Connectivity
Diagnostic Ports:
Diagnostic connector for accessing engine data and error codes (covered in manual).
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 1,000 km (600 miles) or 6 months, or more frequently under severe use. Manual provides specific interval details.
Air Filter Cleaning:
Recommended every 1,000 km (600 miles) or 6 months, or more frequently under dusty conditions. Manual provides specific interval details.
Spark Plug Replacement:
Recommended at 10,000 km (6,000 miles). Manual provides specific interval details and spark plug type.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent API SG, SAE 10W-30) with Jaso MA specification. Capacity: 2.10 L (2.2 US qt) without filter change, 2.30 L (2.4 US qt) with filter change. (Refer to manual for exact specification and capacity).
Coolant:
Permanent type antifreeze coolant mixed with distilled water at a 50:50 ratio. (Refer to manual for specific coolant type and capacity).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, and chain/sprockets are common wear items on high-performance ATVs, requiring regular inspection and replacement.
Fuel System Maintenance:
Regular cleaning of the throttle body and checking of fuel injectors are important for maintaining optimal performance of the EFI system.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and successful history in the ATV market, pioneering many features and setting performance benchmarks, particularly with the 'Raptor' lineage.
Model Evolution
Raptor Lineage:
The Raptor 700 introduced in 2006 represented a significant evolution from the popular Raptor 660, incorporating fuel injection, a larger displacement engine, and a revised chassis for improved performance and handling.
Production
Manufacturing Origin:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Raptor 700 is widely regarded as one of the most capable and user-friendly high-performance sport ATVs in its class, earning praise for its blend of power and handling.
Ratings
Performance Reviews:
Consistently received high ratings from automotive and ATV publications for its engine performance, suspension, and overall riding experience.
Certifications
Safety Standards:
Compliant with relevant ATV safety standards for its model year.
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