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Yamaha TT-R50 2006 Motorcycle Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R50 Year: 2006 Vehicle Type: Motorcycle Category: Off-Road / Mini Bike / Youth Motorcycle 👋 Introduction Market Position Target Audience: Entry-level riders, youth...
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类型: Motorcycle
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Yamaha TT-R50 2006 Motorcycle Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R50
Year:
2006
Vehicle Type:
Motorcycle
Category:
Off-Road / Mini Bike / Youth Motorcycle
👋 Introduction
Market Position
Target Audience:
Entry-level riders, youth riders, and parents/guardians responsible for the maintenance of the TT-R50.
Segment:
Mini moto, beginner off-road recreation.
Competitive Analysis
Key Competitors:
Honda CRF50F, Kawasaki KLX110 (though slightly larger engine), Suzuki JR50 (older model).
Key Features
Vehicle Selling Points:
Automatic transmission, electric start (on later models, but this is 2006 which is kick start), low seat height, user-friendly power delivery, reliable 4-stroke engine.
Manual Value Proposition
Benefit To Owner:
Enables owners to perform routine maintenance, minor repairs, and troubleshooting, saving on dealership service costs and maximizing uptime.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service for the Yamaha TT-R50 (2006 model year).
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and component-level repair instructions.
Page Count
Estimated Pages:
Varies by specific publication, typically 100-250 pages for a complete service manual.
Manual Type
Type:
Repair Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the 49cc 4-stroke engine, including carburetor, ignition, cooling (air), and exhaust systems.
Transmission:
Automatic clutch operation and gearbox maintenance.
Chassis:
Frame, suspension (front telescopic fork, rear swingarm with single shock), steering, and wheel assembly.
Brakes:
Drum brake system inspection, adjustment, and component replacement for front and rear.
Electrical:
Wiring diagrams, lighting system, battery charging system (DC ignition), and starter system (kick start only).
Fuel System:
Carburetor tuning, cleaning, and fuel tank/line inspection.
Procedures Included
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment, brake adjustment.
Troubleshooting:
Diagnostic flowcharts and common problem identification for starting issues, running problems, and electrical faults.
Engine Repair:
Top-end rebuild (cylinder, piston, rings), valve adjustment, carburetor overhaul, and exhaust system service.
Chassis Repair:
Steering bearing service, swingarm bearing lubrication/replacement, suspension fork seal replacement.
Electrical Repair:
Ignition coil testing, stator/flywheel inspection, and basic wiring harness troubleshooting.
Technical Depth
Depth:
Comprehensive, covering from basic user maintenance to detailed component disassembly, repair, and reassembly.
Diagnostics:
Includes specifications for checking ignition timing, carburetor settings, and engine compression.
Rebuilds:
Detailed instructions for engine and gearbox component overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically text-searchable PDF for easy information retrieval.
Print Quality
Printability:
Designed for high-quality printing on standard computer printers.
Illustrations
Detail Level:
Illustrated with step-by-step instructions and detailed diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
49 cc (3.0 cu. in.)
Bore X Stroke:
39.0 mm x 41.4 mm (1.54 in x 1.63 in)
Compression Ratio:
9.5:1
Cooling System:
Forced air cooling
Performance
Horsepower:
Approximately 3.4 HP @ 8,500 RPM (estimated, specific figures may vary).
Torque:
Not typically published, but designed for low-end grunt suitable for its class.
Fuel System
Carburetor Model:
Mikuni VM12
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.0 L (0.53 US gal)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR6HSA or similar
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG type motorcycle oil)
Oil Capacity:
0.80 L (0.85 US qt) without filter change, 0.90 L (0.95 US qt) with filter change.
🔧 Transmission
Standard
Type:
Constant mesh, 3-speed, automatic clutch
Optional
Gear Ratios:
Specific gear ratios are detailed in the manual, crucial for understanding power delivery.
Features
Clutch Type:
Wet, centrifugal, automatic
Fluid Type
Transmission Oil:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG type motorcycle oil) - same as engine oil.
📐 Dimensions
Exterior
Overall Length:
1,340 mm (52.8 in)
Overall Width:
620 mm (24.4 in)
Overall Height:
825 mm (32.5 in)
Seat Height:
580 mm (22.8 in)
Wheelbase:
935 mm (36.8 in)
Ground Clearance:
160 mm (6.3 in)
Weights
Wet Weight:
53 kg (117 lbs) (approximate)
Dry Weight:
N/A (typically wet weight is quoted for motorcycles)
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycles are not subject to standardized crash testing in the same manner as cars.
Active Features
Handling:
Designed for stability and ease of control for young riders.
Passive Features
Frame Construction:
Steel backbone frame designed for durability.
Protective Features:
Low seat height, lightweight design aids in rider control and recovery from instability.
💡 Technology Features
Infotainment
Features:
N/A (This is a basic off-road motorcycle with no electronic infotainment systems).
Driver Assistance
Features:
N/A (No electronic driver assistance systems).
Connectivity
Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Air Filter Cleaning:
Every 20 hours of operation or monthly.
Spark Plug Check:
Every 1,000 km (600 miles) or annually.
Chain Tension Check:
Every 500 km (300 miles) or as needed.
Valve Clearance Check:
Every 4,000 km (2,500 miles) or annually.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30
Engine Oil Standard:
API SE, SF, SG or higher
Brake Fluid:
DOT 3 or DOT 4 (for drum brakes, primarily refers to adjustment, not hydraulic fluid).
Known Issues
Common Wear Items:
Chain and sprockets, tires, brake shoes, air filter, spark plug. Carburetor jets can become clogged if fuel is left sitting.
Potential Problems:
Overheating if ridden too hard in extreme conditions (though air-cooled), automatic clutch wear over time with aggressive use.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Corporation, established in 1955, has a long-standing reputation for producing high-quality motorcycles across various disciplines, from sportbikes to off-road and utility vehicles.
Model Evolution
Tt-R Series:
The TT-R line represents Yamaha's commitment to the off-road and youth motorcycle market, offering accessible and reliable machines.
Tt-R50 Development:
The TT-R50 was introduced to provide a safe and easy-to-ride entry-level off-road motorcycle for younger enthusiasts, building on Yamaha's experience with previous mini-bikes.
Production
Manufacturing Origin:
Typically manufactured in Japan or Southeast Asia by Yamaha.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are not readily available for this model year, the TT-R50 is consistently recognized within the industry as a benchmark for entry-level youth dirt bikes due to its reliability and ease of use.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction due to its durability and suitability for its intended purpose.
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