Positioning:
The Yamaha YZ125 has consistently been a benchmark in the highly competitive 125cc two-stroke motocross class, known for its potent engine, agile chassis, and rider-friendly power delivery.
Competitors 2006:
KTM 125 SX, Honda CR125R, Kawasaki KX125, Suzuki RM125.
Performance Focus:
Designed for peak performance on the motocross track, emphasizing power-to-weight ratio and handling.
Technology Highlights:
Likely features an aluminum frame, advanced suspension components (e.g., KYB SSS forks), and potent 125cc reed-valve two-stroke engine with YPVS (Yamaha Power Valve System).
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Top End Rebuild:
Piston, rings, cylinder, cylinder head, and exhaust power valve maintenance and repair.
Crankshaft And Connecting Rod:
Inspection, bearing replacement, and connecting rod service.
Cooling System:
Radiator, hoses, water pump, and coolant specifications.
Fuel System:
Carburetor (Mikuni VM series likely) disassembly, cleaning, jetting, and adjustment. Fuel pump and lines.
Ignition System:
CDI unit, spark plug, ignition timing, and stator coil specifications.
Transmission:
Gearbox disassembly, inspection, gear replacement, clutch (wet multi-plate) service, and lubrication.
Drivetrain:
Final drive chain and sprockets inspection and replacement guidelines.
Suspension Front:
Fork (likely KYB SSS or similar) disassembly, oil change, seal replacement, and valving adjustments.
Suspension Rear:
Monoshock (likely KYB or similar) overhaul, linkage system service, and shock absorber adjustments.
Brakes Front:
Caliper, master cylinder, brake lines, and rotor service and specifications.
Brakes Rear:
Caliper, master cylinder, brake lines, and rotor service and specifications.
Wheels And Tires:
Hubs, spokes, rims, bearings, and tire pressure recommendations.
Steering:
Handlebar, triple clamps, steering stem bearings, and steering damper (if applicable) service.
Electrical System:
Wiring diagrams, lighting (if applicable for specific regulations), fuses, and battery (if applicable).
Bodywork And Frame:
Seat, plastics, fuel tank, airbox, and frame inspection and maintenance.
Routine Maintenance:
Oil changes, filter cleaning/replacement, chain lubrication, spark plug checks.
Troubleshooting:
Diagnostic flowcharts and common problem diagnosis for engine, electrical, and chassis issues.
Component Replacement:
Detailed instructions for replacing major and minor components.
Assembly Disassembly:
Step-by-step guides for all major sub-assemblies.
Torque Specifications:
Precise torque values for critical fasteners throughout the motorcycle.
Diagnostic Procedures:
Procedures for checking ignition timing, compression, and fuel delivery.
Depth:
Comprehensive, covering all aspects from basic adjustments to complete engine rebuilds and suspension tuning.
Engine Configuration:
Single-cylinder, liquid-cooled, reed-valve, 2-stroke
Bore X Stroke:
53.8 mm x 54.7 mm (typical for this era YZ125)
Compression Ratio:
8.1:1 - 9.5:1 (typical, specific value in manual)
Reed Valve System:
YPVS (Yamaha Power Valve System) for optimized powerband.
Horsepower Estimate:
Approximately 38-42 HP (at crankshaft, depending on tuning and exhaust)
Torque Estimate:
Approximately 21-23 lb-ft (at crankshaft, depending on tuning)
Carburetor Model:
Mikuni TM38 (likely, or similar 38mm flat-slide carb)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
2 Stroke Oil Ratio:
100:1 (or specified by Yamaha, requires pre-mix or oil injection)
Type:
Constant-mesh 6-speed sequential
Clutch Type:
Wet, multiple-disc
Gear Ratios:
Specific ratios available in manual (e.g., 1st: 32/15, 2nd: 28/17, 3rd: 25/19, 4th: 23/20, 5th: 21/21, 6th: 19/22)
Final Drive:
Chain driven (specific sprocket sizes in manual)
Clutch Actuation:
Hydraulic or Cable (typically cable for YZ125)
Transmission Oil Type:
Yamaha Yamalube Gear Oil 10W-40 (or equivalent API SG, SAE 10W-40, API GL-4)
Infotainment System:
N/A (Competition dirt bike, no infotainment features)
Driver Assistance Features:
N/A (No electronic driver assistance features)
Connectivity Features:
N/A (No connectivity features)
Ypvs:
Yamaha Power Valve System (YPVS) electronically controlled exhaust power valve for improved torque and broader powerband.
Frame Material:
Aluminum Alloy Frame for lightness and rigidity.
Suspension Technology:
High-performance, adjustable suspension components, likely featuring Speed Sensitive System (SSS) technology on forks.
Air Filter Cleaning:
After every few rides or as needed based on conditions (specified in manual).
Spark Plug Inspection:
Every 10-20 hours of riding (specific plug type and gap in manual).
Chain Lubrication Adjustment:
Regularly, before each ride or every few hours, and check tension.
Engine Oil Change:
Specific intervals for transmission oil change (e.g., every 15-30 hours or as per manual).
Top End Rebuild Recommendation:
Typically recommended between 40-100 hours of aggressive riding, depending on usage and maintenance.
Engine Oil:
Yamaha Yamalube 2-stroke oil or equivalent API TC certified, JASO FD certified (pre-mix or injection).
Transmission Oil:
Yamaha Yamalube Gear Oil 10W-40 or equivalent API SG, SAE 10W-40, API GL-4.
Coolant Type:
High-quality, permanent type coolant (50/50 mix with distilled water).
Fork Oil Type:
Specific fork oil weight and level specified in the manual (e.g., KYB Suspension Oil SAE 0W-20 or equivalent).
Common Wear Items:
Clutch plates, piston rings, crank bearings, wheel bearings, steering head bearings, suspension seals.
Carburetor Cleaning:
Regular cleaning and proper jetting are crucial for optimal performance, especially with fuel variations.
Yamaha Motorsports:
Yamaha has a long and storied history in motorsports, particularly in motocross, with a legacy of innovation and performance dating back decades.
Yz Series Development:
The YZ125 has undergone continuous development, evolving from early air-cooled models to the liquid-cooled, high-performance machines of the 2000s, consistently pushing the boundaries of the 125cc class.
Production Period:
The YZ125 model line has been in continuous production since the 1970s, with significant updates occurring periodically.