Vehicle Segment:
Cruiser / Touring Motorcycle
Brand Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of producing classic, powerful, and customizable machines.
Model Identity:
The Road King Classic is known for its retro styling, including whitewall tires, wire-spoke wheels, and classic leather saddlebags, offering a blend of touring comfort and timeless aesthetics.
Manual Purpose:
This manual is essential for owners and technicians to maintain, diagnose, and repair the Harley-Davidson Road King Classic FLHRC.
Manual Coverage Scope:
Complete service, repair, and maintenance for Harley-Davidson Road King Classic FLHRC models
Estimated Page Count:
Detailed and extensive, typically over 500 pages for this era of Harley-Davidson service manuals.
Manual Type:
Workshop Service Repair Manual
Operating Systems:
All Windows Versions, All Mac Versions
Required Software:
Adobe Acrobat Reader
Engine Systems:
Engine disassembly, assembly, diagnosis, tuning, fuel injection, ignition, cooling, exhaust, oil system
Transmission Drivetrain:
Transmission disassembly, assembly, repair, clutch operation, primary drive, final drive belt maintenance
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, starting system, instrumentation, sensors, ECUs
Chassis Suspension:
Frame, front forks, rear suspension, wheel bearings, steering assembly, brake systems (front and rear), wheel and tire service
Bodywork Fittings:
Fairings, fenders, fuel tank, seat, saddlebags, handlebars, controls, lighting, trim components
Maintenance Procedures:
Routine checks, oil changes, filter replacements, spark plug service, brake fluid replacement, belt tensioning, cable adjustments
Repair Procedures:
Detailed step-by-step instructions for all major mechanical and electrical component repairs
Troubleshooting Diagnostics:
Diagnostic charts, fault codes, symptom-based troubleshooting guides
Rebuild Procedures:
Complete engine and transmission rebuild instructions with torque specifications and clearances
Assembly Disassembly:
Detailed procedures for complete disassembly and reassembly of all major vehicle components, including engine, transmission, and chassis parts.
Wiring Diagrams:
Comprehensive and clearly labeled electrical wiring diagrams for all systems.
Depth Of Information:
Comprehensive, covering everything from basic owner maintenance to advanced engine rebuilds and electrical diagnostics.
Diagnostic Capabilities:
Includes diagnostic flowcharts and specifications for identifying and resolving common and complex issues.
Torque Specifications:
Extensive listing of torque values for all fasteners, critical for proper assembly and safety.
Clearances And Tolerances:
Specifications for engine component clearances, valve lash adjustments, bearing tolerances, and other critical measurements.
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Torque Figure:
Approximately 92.6 ft-lbs @ 3500 RPM (may vary slightly by model year and tuning)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended
Oil Type Recommendation:
Harley-Davidson genuine V-Twin Oil (or equivalent API SG/SH/SJ/SL rated synthetic or conventional motorcycle oil with JASO certified performance).
Oil Capacity:
Approximately 4.0 US quarts (3.8 liters) with filter change.
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Hydraulic, multi-plate wet clutch
Gear Ratios:
1st: 9.315, 2nd: 6.463, 3rd: 4.755, 4th: 3.854, 5th: 3.224, 6th: 2.790 (Typical, may vary)
Final Drive:
Carbon-reinforced belt drive
Transmission Fluid:
Harley-Davidson Formula Plus (or equivalent SAE 80W-90 GL-5 gear oil for primary and transmission)
Transmission Fluid Capacity:
Approximately 2.7 US quarts (2.56 liters)
Safety Ratings:
As a motorcycle, specific crash ratings like automotive tests are not directly applicable. Focus is on rider safety through design and maintenance.
Braking System:
Dual-channel ABS available on some models/trims, hydraulic disc brakes front and rear.
Lighting:
Halogen headlight, integrated front and rear turn signals, brake lights.
Audio System:
Factory-equipped AM/FM/WB radio with CD player and speakers, often with handlebar-mounted controls on this model.
Instrumentation:
Analog speedometer and tachometer, fuel gauge, voltage meter, oil pressure indicator, trip meter, gear indicator (on some later models within the range).
Cruise Control:
Electronic cruise control is a common feature on the Road King Classic, particularly in later years of this range.
Connectivity Features:
Limited by modern standards; primarily focused on audio system integration. No Bluetooth or smartphone integration from the factory.
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for most routine checks, with specific intervals for fluid changes and more in-depth inspections.
Primary Chain Case Fluid:
Harley-Davidson Formula Plus (or equivalent SAE 80W-90 GL-5 gear oil)
Fork Oil:
Refer to manual for specific type and viscosity, often a specific weight Harley-Davidson fork oil.
Common Wear Items:
Clutch plates, drive belt, tires, brake pads, wheel bearings, suspension bushings.
Potential Electrical Issues:
Wiring harness integrity, battery terminal corrosion, voltage regulator failures (less common on Twin Cam 96 compared to earlier models).
Engine Maintenance Notes:
Regular oil and filter changes are critical for Twin Cam engine longevity. Proper spark plug maintenance and checking for exhaust leaks are important.
