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Mitsubishi Outlander XL 2007 2008 2009 2010 2011 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander XL Generation Code: Second Generation (CW/ZJ) Codes Platform Code: PSA platform (shared with Peugeot 4007 and Citroën C-Crosser) 👋 Introduction Market Position...
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Mitsubishi Outlander XL 2007 2008 2009 2010 2011 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander XL
Generation Code:
Second Generation (CW/ZJ)
Codes
Platform Code:
PSA platform (shared with Peugeot 4007 and Citroën C-Crosser)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Key Selling Points:
Versatile seating (optional 7-seater), available All-Wheel Drive (AWC), distinct styling, shared platform with European counterparts.
Competitive Analysis
Direct Competitors:
Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Mazda CX-5 (later models), Subaru Forester.
Key Features
Unique Offerings:
Optional third-row seating provided a seating capacity advantage over many competitors in its class during its release.
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009, 2010, 2011
Regions Covered:
Primarily North America, Europe, and global markets where the Outlander XL was sold.
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Repair Service Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.4L 4G69, 3.0L 6B31 V6), Transmission (CVT, 6-speed automatic), Drivetrain (AWD, FWD)
Chassis:
Suspension (front MacPherson strut, rear multi-link), Steering (electric power steering), Brakes (ABS, EBD, disc brakes front and rear), Wheels and Tires
Electrical:
Engine Control System (ECU), Ignition System, Fuel System, Charging System, Starting System, Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (windows, locks, mirrors), SRS Airbag System, Body Control Module (BCM), CAN bus communication
Body:
Exterior Body Panels, Interior Trim, Doors, Hood, Tailgate, Seats, Glass, Body Sealing, Corrosion Protection
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication, belt inspection/replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation, wiring diagrams
Repair:
Component removal and installation, engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair
Adjustment And Calibration:
Wheel alignment, headlight aiming, throttle body cleaning and calibration, power steering calibration
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text content for efficient information retrieval.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 2.4L:
4G69 MIVEC
Displacement 2.4L:
2378 cc (2.4 Liters)
Horsepower 2.4L:
Approx. 168-170 HP @ 6000 RPM (market dependent)
Torque 2.4L:
Approx. 166-168 lb-ft @ 4100 RPM (market dependent)
Optional Engine
Engine Code 3.0L V6:
6B31 MIVEC
Displacement 3.0L V6:
2998 cc (3.0 Liters)
Horsepower 3.0L V6:
Approx. 220 HP @ 6250 RPM
Torque 3.0L V6:
Approx. 201 lb-ft @ 4000 RPM
Performance
Valve Train:
DOHC, 16-valve (2.4L), SOHC, 24-valve (3.0L V6)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard 2.4L
Type:
Continuously Variable Transmission (CVT) or 5-speed Manual Transmission (market dependent, less common)
Drive Modes Cvt:
Simulated 6-speed manual mode available on some CVT models.
Optional 3.0L V6
Type:
6-speed Sportronic Automatic Transmission
Drive Modes Auto:
Driver-selectable manual mode (Sportronic).
Features
AWD System:
RISE (Reinforced Impac t Skill Endurance) body structure, electronically controlled All-Wheel Control (AWC) system with 3 modes (4WD Eco, 4WD Auto, 4WD Lock).
📐 Dimensions
Exterior
Length:
Approx. 4640 mm (182.7 inches)
Width:
Approx. 1800 mm (70.9 inches)
Height:
Approx. 1695 mm (66.7 inches)
Wheelbase:
Approx. 2670 mm (105.1 inches)
Interior
Seating Capacity:
5 or 7 passengers (optional third row)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 60.3 cu ft (with 3rd row folded)
Cargo Volume Behind 3Rd Row:
Approx. 17.0 cu ft (with 3rd row in use)
Weights
Curb Weight:
Approx. 3500 - 4000 lbs (depending on engine and drivetrain)
Towing Capacity:
Up to 2000 lbs (check specific model and market regulations)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (Driver and Passenger - 2007 model)
IIHS Side Impact Test:
Good (2007 model)
IIHS Rear Impact Test:
Good (2007 model)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC), often branded as Active Stability Control (ASC) by Mitsubishi.
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags, side curtain airbags (for front and second row, optional third row coverage).
Seat Belts:
3-point seat belts with pretensioners and force limiters for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD stereo with auxiliary input. Optional Rockford Fosgate premium audio system, touch-screen navigation systems were available on higher trims.
Bluetooth Connectivity:
Available on select models, often as part of an optional package.
Driver Assistance
Cruise Control:
Standard cruise control.
Rearview Camera:
Available on some models, often integrated with navigation systems.
Connectivity
Usb Port:
Rarely standard on early models, may be present on later or higher trims, often part of an audio upgrade package.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6 months, whichever comes first (refer to owner's manual for specific recommendations based on driving conditions).
Engine Air Filter Interval:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Cabin Air Filter Interval:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Spark Plug Replacement 2.4L:
Typically Iridium spark plugs, recommended replacement every 60,000 - 100,000 miles.
Transmission Fluid Cvt Interval:
Refer to manual; often requires specific CVT fluid, check intervals carefully. Some recommend fluid changes at 60,000 miles.
Transmission Fluid Auto Interval:
Refer to manual; typically every 60,000 miles, using a specific ATF.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SN or higher (check owner's manual for precise specification and viscosity).
Engine Oil Capacity 2.4L:
Approx. 4.7 US quarts (4.5 liters) with filter change.
Coolant Type:
Long-life, P-OAT (Phosphate Organic Acid Technology) coolant, typically a pink/red color. Refer to Mitsubishi Super Long Life Coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Use only specified Mitsubishi power steering fluid or equivalent ATF DEXRON-III.
Known Issues
Cvt Issues:
Some CVT models may experience hesitation, rough shifting, or premature wear if fluid is not changed at recommended intervals with the correct fluid.
Wheel Bearing Wear:
Rear wheel bearings can be a common wear item, especially with heavy use or in areas with road salt.
ABS Sensor Failure:
ABS wheel speed sensors can fail, leading to ABS and Traction Control warning lights.
Exhaust Manifold Cracks:
The cast iron exhaust manifold on some V6 models can develop cracks due to heat cycles.
Interior Rattles:
Plastic trim pieces and interior panels can be prone to rattles and squeaks over time.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a long history dating back to the early 20th century, known for innovation in various automotive segments.
Model Evolution
Outlander Lineage:
The Outlander nameplate was introduced in 2001. The 'XL' designation was primarily used for the second generation (2007-2013) in some markets to denote its larger size and extended wheelbase, especially the version with optional third-row seating.
Production
Manufacturing Locations:
Primary assembly plants included Okazaki, Japan, and also N.A. production for some models/years. Co-developed with PSA Peugeot Citroën.
Production Years Second Gen:
2006-2013 (market dependent, with facelift in 2010).
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2007 model received 'Good' ratings in IIHS crash tests, indicating strong safety performance for its time, though not explicitly awarded 'Top Safety Pick' designation in all years.
Ratings
Consumerreports Reliability:
Consumer Reports reliability ratings varied year to year for this model, generally falling in the average to below-average range for some specific components like the CVT.
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