BMW 535xi 2007 2008 2009 2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 535xi Model Generation: E60/E61 Model Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: E60 (Sedan), E61 (Wagon/Touring) 👋 Introduction Market Position Segment:...

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类型: Car

斯库: 427486

标签: 2007 2008 2009 2010 535xi BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

535xi

Model Generation:

E60/E61

Model Years Covered:

2007, 2008, 2009, 2010

Codes

Chassis Code:

E60 (Sedan), E61 (Wagon/Touring)

👋 Introduction

Market Position

Segment:

Executive Sedan/Wagon

Target Audience:

Luxury car buyers seeking performance, comfort, and advanced technology

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF

Differentiators:

BMW's signature driving dynamics, advanced xDrive all-wheel-drive system, powerful turbocharged engine

Key Features

Powertrain Highlight:

3.0L Twin-Turbocharged Inline-6 (N54) engine

Drivetrain Highlight:

xDrive All-Wheel Drive system

Technology Highlight:

iDrive infotainment system, advanced safety features

📋 Manual Details

Coverage Areas

Primary Focus:

Mechanical and electrical systems, repair, maintenance, and diagnostics

Additional Coverage:

Troubleshooting, technical specifications, component locations

Page Count

Estimated Page Count:

Over 2000

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (N54B30), Transmission (Automatic: GA6HP26Z, GA6HP19Z), Drivetrain (xDrive All-Wheel Drive)

Chassis:

Suspension (Front: Double Wishbone, Rear: Integral-Link), Steering (Servotronic), Brakes (ABS, DSC, Brake Assist, Front: Vented Discs, Rear: Solid/Vented Discs)

Electrical:

Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Instrumentation, Infotainment, Comfort Systems (HVAC), Power Accessories

Body And Trim:

Body Panels, Doors, Windows, Seats, Interior Trim, Bumpers, Exterior Trim

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad/rotor service

Repair:

Engine component repair/replacement, transmission servicing, suspension and steering repairs, brake system repairs, electrical component diagnosis and replacement

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), sensor testing, actuator testing

Special Procedures:

Component removal and installation, torque specifications, alignment procedures, wiring diagrams

Technical Depth

Level Of Detail:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts

Scope:

Detailed step-by-step instructions, exploded views, diagnostic flowcharts, specifications for virtually all repair and maintenance tasks

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable (OCR processed)

Print Quality

Resolution:

High resolution for clear text and images

Scalability:

Scalable for printing or viewing on various devices

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N54B30

Configuration:

3.0L (2979 cc) Twin-Turbocharged Inline 6-Cylinder

Bore X Stroke:

84.0 mm x 89.6 mm

Compression Ratio:

10.2:1

Performance

Horsepower:

300 hp @ 5800 rpm

Torque:

300 lb-ft @ 1400 rpm

Fuel System

Fuel Delivery:

Direct Injection (High-Pressure Fuel Pump, Piezo Injectors)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Cooling System

Coolant Type:

BMW Blue Antifreeze/Coolant (G48)

Lubrication System

Oil Type:

SAE 5W-30 Synthetic (BMW LL-01 approved)

Engine Management

ECU Type:

Bosch DME (Digital Motor Electronics)

🔧 Transmission

Standard

Type:

6-Speed Automatic (Steptronic)

Model Codes:

GA6HP26Z, GA6HP19Z (depending on production date/specifics)

Fluid Type:

BMW Approved ATF (e.g., ZF Lifeguardfluid 6)

Optional

Type:

None offered for 535xi models in these years

Features

Shifting Modes:

Sport mode, Manual shifting via Steptronic lever or paddle shifters (optional)

Drivetrain Integration

All Wheel Drive System:

xDrive Permanent All-Wheel Drive with Variable Torque Distribution

📐 Dimensions

Exterior

Length E60:

190.4 inches (4836 mm)

Width E60:

72.3 inches (1836 mm)

Height E60:

57.7 inches (1466 mm)

Wheelbase E60:

116.4 inches (2956 mm)

Length E61:

191.1 inches (4854 mm)

Width E61:

72.3 inches (1836 mm)

Height E61:

58.4 inches (1483 mm)

Wheelbase E61:

116.4 inches (2956 mm)

Cargo

Cargo Volume E60:

14.0 cubic feet (396 L)

Cargo Volume E61:

25.1 cubic feet (711 L) / 58.3 cubic feet (1650 L) with rear seats folded

Weights

Curb Weight Approx:

3950 - 4100 lbs (1790 - 1860 kg)

Gvw Approx:

5100 - 5300 lbs (2313 - 2404 kg)

Wheels And Tires

Wheel Bolt Pattern:

5x120 mm

Standard Wheel Size:

17 or 18 inches

Standard Tire Sizes:

225/50R17, 245/40R18 (staggered fitment often available)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (2007-2010 E60 generation generally)

IIHS Side Impact Test:

Good (2007-2010 E60 generation generally)

Active Features

Traction Control:

Dynamic Traction Control (DTC)

Stability Control:

Dynamic Stability Control (DSC)

Braking Systems:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist

Passive Features

Airbags:

Frontal airbags, Side-impact airbags, Head protection system (curtain airbags)

Seatbelts:

Pretensioning front seat belts

Optional Features

Driver Assistance:

Adaptive Headlights, Parking Distance Control (PDC), Active Steering (optional)

💡 Technology Features

Infotainment

System Name:

iDrive (CIC or CCC depending on production date/options)

Display:

Central dashboard display (e.g., 7-inch or 8.8-inch screen)

Features:

Navigation system, Radio (AM/FM/SiriusXM), CD/DVD player, Bluetooth connectivity (phone/audio), AUX input

Driver Assistance

Cruise Control:

Standard cruise control, optional Adaptive Cruise Control (ACC)

Parking Assistance:

Parking Distance Control (PDC) - front and rear sensors

Lighting Technology:

Xenon Adaptive Headlights (optional)

Connectivity

Bluetooth:

Standard for phone calls, often optional for audio streaming

Usb Aux Ports:

Standard AUX input, USB ports became more common in later model years/facelifts.

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) system, typically 10,000 - 15,000 miles or annually.

Spark Plug Replacement:

Approximately 60,000 miles (for N54 twin-turbo, consult manual for exact spec).

Brake Fluid Flush:

Every 2 years (regardless of mileage)

Transmission Fluid Service:

Historically considered 'lifetime' by BMW, but professional recommendations vary; consult manual for ZF guidelines or CBS prompts.

Fluid Specifications

Engine Oil Capacity:

6.5 quarts (6.2 liters) with filter change

Coolant Capacity:

Approximately 10.0 quarts (9.5 liters)

Brake Fluid:

DOT 4 LV (Low Viscosity)

Known Issues

N54 Engine Common Problems:

High-pressure fuel pump (HPFP) failure, Injector issues, Turbocharger wastegate rattle/failure, PCV valve issues, Carbon build-up on intake valves (direct injection).

E60 Chassis Common Problems:

Water pump and thermostat failures, Oil cooler gasket leaks, Suspension component wear (control arms, bushings), Power steering leaks, Electronic issues (e.g., comfort access, iDrive glitches).

Filter Part Numbers Example

Oil Filter:

BMW 11 42 7 566 327 (example, verify with VIN)

Engine Air Filter:

BMW 13 72 7 55 41 09 (example, verify with VIN)

Cabin Air Filter:

BMW 64 11 6 9 9 3 46 (example, verify with VIN)

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Sheer Driving Pleasure, performance, engineering excellence

Model Evolution

E60 Generation Launch:

2003 (Global), 2004 (North America)

535Xi Introduction:

Introduced for the 2007 model year, replacing the 530xi with the more powerful N54 twin-turbo engine.

Facelift:

Mid-cycle facelift occurred for the 2008 model year (subtle styling changes, interior updates, iDrive system enhancements).

Production

Manufacturing Location:

Dingolfing Plant, Germany

Production Run

E60 Production Years:

2003-2010

🏆 Awards & Recognition

Recognitions

Ward S 10 Best Engines:

N54 engine recognized multiple times by WardsAuto for its performance and technology.

Ratings

Car And Driver 10Best:

BMW 5 Series generally featured on Car and Driver's 10Best lists during this generation.

Certifications

Emisiones Standards:

Compliant with EPA and CARB emissions standards for the respective model years.