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BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Workshop Manual 2007-2008

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🏷️ Basic Information Identification Make: BRP (Bombardier Recreational Products) Model: Can-Am Outlander (500, 650, 800, MAX XT models) and Renegade (500, 800 models) Model Variant: Outlander 500, Outlander 650, Outlander...
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类型: Atv
厂商:
斯库: 38682
BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Workshop Manual 2007-2008
🏷️ Basic Information
Identification
Make:
BRP (Bombardier Recreational Products)
Model:
Can-Am Outlander (500, 650, 800, MAX XT models) and Renegade (500, 800 models)
Model Variant:
Outlander 500, Outlander 650, Outlander 800, Outlander MAX XT, Renegade 500, Renegade 800
Year:
2007-2008
Codes
Platform Code:
Likely G1 platform for these model years
👋 Introduction
Market Position
Category:
High-performance All-Terrain Vehicles (ATVs) and side-by-side style utility vehicles.
Target Audience:
Off-road enthusiasts, hunters, farmers, utility users, and recreational riders seeking robust and capable vehicles.
Competitive Analysis
Competitors:
Polaris (Sportsman, Ranger), Arctic Cat (Prowler, Wildcat), Yamaha (Grizzly, Wolverine), Kawasaki (Brute Force, Mule).
Key Features
Performance Focus:
Emphasis on powerful Rotax V-twin engines and capable off-road chassis.
Utility Versatility:
Outlander series known for towing capacity and cargo hauling, while Renegade offers a sportier, more agile experience.
Advanced Suspension:
Double A-arm front and TTI (Torsional Trailing arm Independent) rear suspension on many models for superior ride quality and control.
📋 Manual Details
Coverage Areas
Models Covered:
All BRP Can-Am Outlander 500, 650, 800, Outlander MAX XT, Renegade 500, and Renegade 800 models.
Years Covered:
2007, 2008
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (standard for this type of manual)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, piston, crankshaft, lubrication, cooling, valve train.
Engine Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines.
Engine Ignition System:
Ignition coils, spark plugs, CDI unit, wiring.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) system, clutch operation, belt maintenance, gear cases, drive shafts, differentials (front and rear).
Suspension Steering:
Front and rear suspension components (A-arms, shocks, springs), steering system, tie rods, wheel bearings.
Brakes:
Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures.
Electrical System:
Battery, charging system (alternator/stator), starter motor, lighting system (headlights, taillights, signals), wiring diagrams, fuses, relays, electrical components.
Chassis Body:
Frame inspection and repair, body panels, plastics, racks, seat, handlebars, controls.
Cooling System:
Radiator, coolant hoses, fan, thermostat, coolant specifications.
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable).
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, air filter cleaning/replacement, coolant flushes, brake fluid changes, CVT belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for various systems, common symptoms and their causes, error code interpretations.
Repair Rebuild:
Step-by-step instructions for dismantling, repairing, and reassembling major vehicle components and systems.
Tune Up:
Engine tuning procedures, idle speed adjustment, ignition timing (if applicable/adjustable).
Specifications Data:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical system specifications.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Accuracy:
Vehicle/model specific, not generic information, as stated in product description.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable:
Typically yes for quality PDF manuals, allowing users to find information quickly.
Print Quality
Quality:
High resolution for clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, V-twin Rotax engine.
Outlander 500 Displacement:
Approx. 499.3 cc
Renegade 500 Displacement:
Approx. 499.3 cc
Outlander 650 Displacement:
Approx. 649.6 cc
Outlander 800 Displacement:
Approx. 799.9 cc
Renegade 800 Displacement:
Approx. 799.9 cc
Performance
Outlander 500 Horsepower:
Approx. 38 hp
Outlander 650 Horsepower:
Approx. 52 hp
Outlander 800 Horsepower:
Approx. 65-70 hp
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body.
Fuel Type:
Unleaded gasoline.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with engine braking.
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Optional
Differential Lock:
Visco-Lok front differential (automatic locking) on many models.
Features
Drive Modes:
2x4 / 4x4 selectable (with potential for 4x4 auto mode via Visco-Lok).
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., Outlander 500/650/800 approx. 50 in, MAX models approx. 54.5 in).
Ground Clearance:
Approx. 10.5 in (26.7 cm) on many models.
Weights
Dry Weight:
Varies by model, typically 600-750 lbs (272-340 kg).
Towing Capacity:
Typically 1,300 lbs (590 kg).
Rack Capacity Front:
Typically 120 lbs (54 kg).
Rack Capacity Rear:
Typically 240 lbs (109 kg).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to typical automotive crash test ratings).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Integrated engine braking provided by the CVT system for downhill control.
Passive Features
Lighting:
Multi-reflector halogen headlights, LED taillights/brake lights.
Ergonomics:
Handlebar-mounted controls, rider-focused seating position for control and comfort.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display showing speed, RPM, odometer, trip meters, fuel level, gear indicator, 4x4 indicator, etc.
Driver Assistance
Traction Control:
No explicit electronic traction control systems like on modern cars; relies on mechanical 4x4 and Visco-Lok.
Suspension Adjustment:
Adjustable shocks (preload, compression, rebound on some models) for customized ride.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD-II port or proprietary diagnostic connector) for service tools.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (refer to manual for exact hours).
Cv Belt Inspection:
Inspect every 50 hours, replace as needed.
Air Filter Cleaning:
Clean every 25 hours or more often in dusty conditions.
Spark Plug Replacement:
Refer to manual, typically around 1,000-2,000 hours or as needed based on inspection.
Fluid Specifications
Engine Oil Type:
Full synthetic SAE 5W-40 API CI-4 or Jaso DH-1 rated oil (check manual for specific BRP recommendations).
Engine Oil Capacity:
Approx. 2.1 US quarts (2.0 L) with filter change (refer to manual).
Coolant Type:
Antifreeze/coolant with corrosion inhibitors (e.g., ethylene glycol based, typically a 50/50 mix).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Gear Case Oil Type:
BRP XPS Synthetic Gear Lubricant 75W-140 or equivalent (refer to manual for exact specifications).
Known Issues
Cv Belt Wear:
CVT belts can wear over time and may require replacement due to heat and stress, especially with aggressive riding.
Rear Drive Shaft U-Joints:
U-joints on the rear driveshaft can experience wear and require lubrication or replacement.
Electrical Connections:
Corrosion or loose connections in the electrical system can cause intermittent issues, particularly in wet environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
BRP (Bombardier Recreational Products) has a long history in recreational vehicles, snowmobiles, and personal watercraft.
Model Evolution
G1 Platform:
These models represent the G1 platform, which was a significant advancement for Can-Am ATVs, introducing innovations like the Rotax V-twin engines and advanced suspension.
Outlander Max:
The MAX designation signifies a 2-up seating configuration, allowing for a passenger.
Production
Manufacturing Location:
Primarily manufactured in North America (e.g., Valcourt, Quebec, Canada).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Can-Am ATVs, particularly the Outlander and Renegade lines, have consistently received positive reviews and awards from off-road publications for performance, handling, and features in their respective model years.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for durability and capability, though like any complex machine, requires diligent maintenance.
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