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Husqvarna TC250 2007 2008 Service Repair Workshop Manual

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The TC250 is a performance-oriented off-road motorcycle designed for motocross competition. Produced for the 2007 and 2008 model years, this machine features a powerful 4-stroke LC4 engine, known for its...
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类型: Motorcycle
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Husqvarna TC250 2007 2008 Service Repair Workshop Manual
The TC250 is a performance-oriented off-road motorcycle designed for motocross competition. Produced for the 2007 and 2008 model years, this machine features a powerful 4-stroke LC4 engine, known for its robust performance, coupled with high-quality suspension components and a durable chassis. Building on a rich heritage in off-road racing, the TC250 was engineered to excel in demanding track conditions, offering riders a competitive edge through its potent engine and responsive handling. Its design prioritizes track performance, making it a respected choice within the European off-road market. This workshop service repair manual provides comprehensive guidance for the maintenance and repair of your TC250 motorcycle. It covers all essential systems, including detailed procedures for engine mechanicals, fuel and ignition systems, cooling, transmission, suspension, and braking systems. The manual includes step-by-step instructions for component overhaul, preventative maintenance schedules, troubleshooting guides, and electrical system diagrams. This resource is invaluable for owners and technicians seeking to ensure the optimal performance, reliability, and longevity of their 2007-2008 TC250.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC250
Year:
2007, 2008
Vehicle Type:
Off-Road Motorcycle (Motocross)
Codes
Engine Code Family:
LC4 (Single-cylinder, 4-stroke)
👋 Introduction
Market Position
Market Position:
Performance-oriented motocross bike within the competitive European off-road market
Competitive Analysis
Competitors:
KTM EXC series, Yamaha YZ-F series, Honda CRF series, Suzuki RM-Z series, Kawasaki KX-F series
Key Features
Key Features Vehicle:
Powerful 4-stroke engine, high-quality suspension components, robust chassis, focus on track performance
Key Features Manual:
Authoritative repair data, detailed diagrams, troubleshooting flowcharts, torque specifications, electrical schematics
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair for Husqvarna TC250 models 2007-2008
Page Count
Page Count:
Estimated 300-500 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially available in print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system
Fuel System:
Carburetor (Mikuni VM34/VM38), fuel pump, fuel lines, fuel tank maintenance
Ignition System:
Ignition coil, CDI unit, spark plug, timing checks
Cooling System:
Radiator, coolant hoses, water pump, thermostat operation
Transmission Drivetrain:
Clutch operation, gear shifting mechanism, chain drive maintenance, gearbox disassembly/assembly
Suspension Front:
Upside-down (USD) forks, fork oil changes, seal replacement, damping adjustments
Brakes Front:
Hydraulic disc brakes, caliper service, brake pad replacement, bleeding procedure, master cylinder overhaul
Electrical System:
Wiring diagrams, battery maintenance, lighting circuits, starter motor, troubleshooting electrical faults
Chassis Frame:
Frame inspection, steering head bearing service, swingarm maintenance
Bodywork:
Fairings, seat removal, fender installation/removal
Suspension Rear
Suspension Rear:
Monoshock rear suspension, linkage maintenance, shock absorber service, spring preload adjustment
Brakes Rear
Brakes Rear:
Hydraulic disc brakes, caliper service, brake pad replacement, bleeding procedure, master cylinder overhaul
Procedures Included
Preventative Maintenance:
Regular service checks, lubrication points, chain adjustment, filter cleaning/replacement
Troubleshooting:
Diagnosing common problems, symptom-based troubleshooting guides
Repair Overhaul:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly
Diagnostics:
Checking engine compression, electrical system testing, suspension performance evaluation
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and skilled DIY enthusiasts; covers full engine rebuilds and complex system diagnostics
📊 Manual Specifications
File Format
File Format:
PDF (typically)
Print Quality
Print Quality:
High-resolution scans ensuring clear text and diagrams
Binding Type
Binding Type:
N/A (Digital), Spiral/Perfect Bound (if printed)
Paper Type
Paper Type:
N/A (Digital), Heavy-duty, gloss or matte finish (if printed)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, DOHC
Displacement:
Approximately 249.5 cc (exact for specific year may vary slightly)
Bore X Stroke:
76 mm x 55 mm (typical for this era LC4 250)
Compression Ratio:
12.0:1 (estimated)
Performance
Horsepower:
Approx. 35-40 HP at the crank (estimated)
Torque:
Approx. 25-28 Nm at the crank (estimated)
Fuel System
Carburetor Model:
Mikuni VM34 or VM38 (specific model may vary by market/spec)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Research Octane Number)
Lubrication System
Oil Type:
High-performance 4-stroke motorcycle oil, JASO MA certified, SAE 10W-40 or 15W-50 depending on climate
Oil Capacity:
Approx. 1.0 - 1.2 liters (including filter)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate, hydraulic actuation
Features
Final Drive:
O-ring sealed chain, 520 pitch
Gear Ratios:
Specific ratios detailed in manual; crucial for performance tuning
Fluid Specifications
Transmission Oil:
Dedicated transmission oil or SAE 80W gear oil (refer to manual for specific fill)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1465 mm - 1480 mm (depending on model year variations)
Seat Height:
Approx. 950 mm - 970 mm
Weights
Dry Weight:
Approx. 108 kg - 112 kg (without fluids)
Wet Weight:
Approx. 115 kg - 120 kg (with all fluids)
Suspension Travel
Front Suspension Travel:
Approx. 300 mm
Rear Suspension Travel:
Approx. 320 mm
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable (motorcycle safety is assessed through design and rider skill, not formal crash ratings like cars)
Active Features
Active Safety:
Powerful braking system, responsive chassis, knobby tires for grip
Passive Features
Passive Safety:
Sturdy frame construction, protective bodywork (limited), rider protective gear is essential
💡 Technology Features
Infotainment
Infotainment Features:
N/A (This is a competition motocross bike, no infotainment systems)
Driver Assistance
Driver Assistance Features:
N/A (This is a competition motocross bike, no electronic rider aids beyond basic engine management)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10-15 hours of riding or annually, whichever comes first
Air Filter Cleaning:
Every 5-10 hours of riding, depending on dust conditions
Chain Lubrication Adjustment:
Every 5-10 hours of riding, or as needed
Valve Clearance Check:
Every 20-30 hours of riding
Fluid Specifications
Fork Oil Type:
High-quality fork oil, SAE 5W or 7.5W (specific viscosity and quantity in manual)
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid
Known Issues
Common Issues:
Potential for carburetor jetting sensitivity, wear on clutch plates with aggressive use, fork seal leaks if maintenance is neglected, general wear and tear on a performance off-road machine.
Technical Specifications General
Spark Plug Type:
NGK CR9EB (example, verify in manual)
Tire Pressure Front:
18-20 PSI (typically for off-road use)
Tire Pressure Rear:
16-18 PSI (typically for off-road use)
Valve Clearances Intake:
0.05-0.10 mm (example, verify in manual)
Valve Clearances Exhaust:
0.08-0.13 mm (example, verify in manual)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna Motorcycles, founded in Sweden in 1903, has a long and storied history in off-road racing and manufacturing
Model Evolution
Tc250 Evolution:
The TC series represents Husqvarna's commitment to motocross racing. The 2007-2008 models build upon previous LC4 platform innovations, incorporating race-proven components and chassis designs of the era.
Production
Production Era:
Early to mid-2000s saw significant development and market presence for Husqvarna in the off-road segment, including the TC250.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2007-2008 TC250 may not be widely publicized, Husqvarna motorcycles have a strong legacy of success in international off-road racing disciplines, contributing to their reputation.
Manual Quality
Manual Quality Rating:
High - Essential for owners and mechanics requiring precise repair procedures and technical data for this specific model.
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