The Yamaha Raptor 700R, produced for the 2007-2008 model years, is a high-performance sport ATV celebrated for its potent 686cc liquid-cooled, fuel-injected engine and agile, lightweight aluminum-steel hybrid frame. This model offers a commanding presence in the off-road market, featuring adjustable long-travel suspension for superior handling across varied terrain, electric start for convenience, and comprehensive digital instrumentation. Renowned for its engineering quality and reliability, the Raptor 700R is designed for enthusiasts seeking exhilarating performance and versatility in demanding off-road environments.
This comprehensive factory service manual provides detailed guidance for the maintenance and repair of the 2007-2008 Yamaha Raptor 700 and Raptor 700R models. It covers all major mechanical and electrical systems, including the engine, fuel injection, transmission, drivetrain, suspension, brakes, and electrical components. Within its pages, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, disassembly and assembly, component inspection, and technical specifications. This manual serves as an essential resource for owners, technicians, and mechanics aiming to ensure the optimal performance, longevity, and safe operation of their Raptor 700R.
Model Variant:
Raptor 700R
Engine Code:
450cc (This is a common misconception; the Raptor 700 is 686cc. The manual likely covers the correct 686cc engine.)
Market Position:
The Yamaha Raptor 700 is a high-performance sport ATV, renowned for its powerful engine, agile handling, and versatility in off-road riding. It competes with other leading sport ATVs in its class.
Competitive Analysis:
The Raptor 700 replaced the popular Raptor 660, offering significant improvements in power, handling, and technology. Its primary competitors during this era included models like the Suzuki QuadRacer LTR450 and the Polaris Outlaw 525.
Key Features:
Liquid-cooled, fuel-injected 686cc SOHC engine; lightweight aluminum/steel hybrid frame; adjustable long-travel suspension; electric start; digital instrumentation.
Coverage Areas:
All major mechanical and electrical systems of the 2007-2008 Yamaha Raptor 700/700R.
Page Count:
Estimated 400-600 pages (typical for a comprehensive factory service manual of this era).
Manual Type:
Factory Service Manual / Repair Manual
Format:
Downloadable Digital Format (PDF)
Systems Covered:
Engine mechanical, fuel system (EFI), ignition system, lubrication system, cooling system, transmission, drivetrain, suspension, steering, brakes, electrical system (wiring diagrams, components), chassis, bodywork, accessories.
Procedures Included:
Routine maintenance, scheduled maintenance, disassembly, assembly, inspection, testing, troubleshooting, diagnostics, repair procedures, component replacement, torque specifications, adjustments, wiring repairs, specifications and data.
Technical Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds. Includes diagnostic flowcharts and detailed component specifications.
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Format)
Primary Engine:
686cc liquid-cooled, SOHC, four-stroke, 4-valve, single-cylinder
Bore X Stroke:
100.0 mm x 83.9 mm
Horsepower:
Estimated 45-50 HP at crankshaft (Varies slightly by model year and tune)
Torque:
Estimated 40-45 lb-ft at crankshaft (Varies slightly by model year and tune)
Fuel System:
Electronic Fuel Injection (EFI) with 44mm throttle body
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Oil Capacity:
2.00 US qt (1.9 L) with filter change
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Coolant Type:
Permanent Antifreeze (50/50 mix with distilled water recommended)
Ignition Type:
TCI (Transistor Controlled Ignition) with digital advance
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet, multi-disc
Final Drive:
O-ring chain
Transmission Fluid Type:
Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher (Shared with engine oil)
Transmission Fluid Capacity:
0.70 US qt (0.65 L) (Shared with engine oil)
Length:
70.9 inches (1803 mm)
Width:
45.3 inches (1150 mm)
Height:
43.1 inches (1095 mm)
Wheelbase:
50.4 inches (1280 mm)
Ground Clearance:
10.1 inches (256 mm)
Dry Weight:
421 lbs (191 kg)
Curb Weight:
N/A (typically not listed by manufacturer for ATVs, but would be dry weight + fluids)
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Safety Ratings:
Not applicable to ATVs in the same way as passenger vehicles. Focus is on rider safety and vehicle stability features.
Active Features:
Front and rear hydraulic disc brakes with braided stainless steel lines, powerful engine braking.
Passive Features:
Ergonomic seating position, durable handgrips, protective floorboards with integrated heel guards, steel-reinforced grab bar.
Warnings:
Always wear a helmet and protective gear. Read the owner's manual and operator's guide thoroughly before riding.
Infotainment Features:
Basic digital instrumentation: speedometer, odometer, trip meter, clock, and warning lights. No advanced infotainment systems.
Driver Assistance Features:
None (This is a sport ATV, designed for direct rider control. No electronic driver aids like ABS or traction control.)
Connectivity Features:
None
Engine Management System:
ECU (Engine Control Unit) for managing fuel injection, ignition timing, and other engine parameters based on sensor input.
Engine Oil Change Interval:
Every 1000 km (600 miles) or 6 months, whichever comes first. Also recommended after severe use.
Air Filter Cleaning Interval:
Every 500 km (300 miles) or more frequently in dusty conditions.
Spark Plug Replacement Interval:
Check every 1000 km (600 miles), replace as needed.
Chain Lubrication Interval:
Every 200 km (125 miles) or after washing/riding in wet conditions.
Brake Fluid Check Interval:
Inspect level and condition regularly, replace every 2 years.
Coolant Type:
Permanent Antifreeze (50/50 mix with distilled water)
Known Issues:
Potential for starter motor issues (early models), clutch wear under heavy use, suspension components may require servicing after aggressive riding, carburetor tuning issues (on earlier carbureted models, though this is EFI).
Common Upgrades:
Aftermarket exhausts for increased power and sound, re-mapping the ECU for performance gains, upgrading suspension components for specific riding styles.
Brand Heritage:
Yamaha has a long and storied history in motorsports, particularly in off-road and ATV development. The Raptor lineage is one of the most iconic and successful in the sport ATV market.
Model Evolution:
The Raptor 700, introduced in 2006, represented a significant evolution from the Raptor 660. It incorporated a larger, more powerful engine derived from Yamaha's YFZ450, featuring fuel injection and a more sophisticated chassis.
Production Years:
2006-Present (with various updates and trims)
Manufacturing Location:
Japan (primarily)
Recognitions:
The Yamaha Raptor line has consistently received high praise and accolades from ATV enthusiasts and media for its performance, reliability, and engineering.
Ratings:
Consistently rated as a top-tier sport ATV in its class by leading powersports publications.
Certifications:
Meets all relevant EPA and CARB emissions standards for its model year.
