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Kia Sorento 2007-2009 Factory Service Repair Manual
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Basic Information Identification Make: Kia Model: Sorento Years Covered: 2007, 2008, 2009 Codes Internal Model Codes: JC (Second Generation) Introduction Market Position Vehicle Segment: Mid-size Crossover SUV Target Demographic: Families,...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Sorento |
| Years Covered: | 2007, 2008, 2009 |
| Codes | |
| Internal Model Codes: | JC (Second Generation) |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Mid-size Crossover SUV |
| Target Demographic: | Families, adventurers, those seeking versatile utility with SUV capabilities. |
| Competitive Analysis | |
| Key Competitors: | Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Chevrolet Equinox, Hyundai Santa Fe. |
| Key Features | |
| Body Styles: | Available in 5-seater and optional 7-seater configurations. |
| Drivetrain Options: | Front-Wheel Drive (FWD) and available All-Wheel Drive (AWD). |
| Design Philosophy: | Second generation Sorento (JC) transitioned from a body-on-frame SUV to a unibody crossover, offering improved on-road manners and fuel efficiency. |
| Manual Details | |
| Coverage Areas | |
| Documentation Scope: | Complete Factory Service Repair Manual |
| Page Count | |
| Estimated Page Count: | Hundreds of pages (specific count not provided, typical for comprehensive factory manuals) |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing systems. |
| Engine Performance: | Fuel injection system, ignition system, emission control systems, cooling system, lubrication system, engine management (ECM/PCM). |
| Transmission Manual: | Manual transmission: disassembly, assembly, gear selection, clutch operation, driveline components. |
| Transmission Automatic: | Automatic transmission (if applicable): disassembly, assembly, hydraulic control, torque converter, shift solenoids, electronic controls. |
| Driveline: | Front-wheel drive (FWD) and All-wheel drive (AWD) systems, transfer case (if applicable), drive shafts, axles, differentials. |
| Brakes: | Brake system: hydraulic circuits, master cylinder, brake calipers, rotors, pads, parking brake, ABS (Anti-lock Braking System), ESC (Electronic Stability Control). |
| Suspension: | Front and rear suspension systems: struts, shock absorbers, springs, control arms, bushings, ball joints, stabilizer bars. |
| Steering: | Power steering system: pump, rack and pinion, steering column, intermediate shafts, alignment specifications. |
| Electrical System: | Wiring diagrams, fuse box locations, relay functions, battery, alternator, starter motor, lighting systems (headlamps, taillamps, interior), power windows, locks, mirrors. |
| HVAC: | Heating, Ventilation, and Air Conditioning (HVAC) system: refrigerant, compressor, condenser, evaporator, blower motor, control modules. |
| Body And Chassis: | Body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, chassis components, rust prevention, corrosion control. |
| Safety Systems: | Airbag system (SRS), seatbelt pre-tensioners, crash sensors, diagnostics for safety systems. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, tire rotation and pressure checks. |
| Diagnostic Procedures: | Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), OBD-II diagnostics, system testing procedures. |
| Repair Procedures: | Step-by-step instructions for component removal, installation, adjustment, and replacement for all major systems. |
| Special Tools And Equipment: | Identification and usage of specialized tools required for specific repair and diagnostic procedures. |
| Torque Specifications: | Precise torque values for all fasteners critical to engine, chassis, and component assembly. |
| Tightening Sequences: | Specific tightening patterns and sequences for critical components like cylinder heads and intake manifolds. |
| Adjustment Procedures: | Procedures for adjusting brakes, clutch, parking brake, and other mechanical systems. |
| Refrigerant Handling: | Safe handling procedures for HVAC refrigerants, including evacuation and recharging. |
| Technical Depth | |
| Depth: | Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and bodywork repair. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Searchable text (assumed for factory PDFs) |
| Print Quality | |
| Print Ability: | Printable in its entirety or selected pages |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Quality: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code Gasoline V6: | G6CU (3.3L Lambda V6) |
| Engine Description V6: | 3.3-liter naturally aspirated V6 gasoline engine |
| Displacement V6: | 3342 cc (203.9 cubic inches) |
| Bore X Stroke V6: | 92.0 mm x 83.7 mm (3.62 in x 3.30 in) |
| Compression Ratio V6: | 10.0:1 |
| Horsepower V6: | Approx. 235-240 hp @ 6000 rpm (varies slightly by market/year) |
| Torque V6: | Approx. 225-230 lb-ft @ 3500 rpm (varies slightly by market/year) |
| Engine Code Gasoline I4: | G4KC (2.4L Theta II I4) |
| Engine Description I4: | 2.4-liter naturally aspirated inline-4 gasoline engine |
| Displacement I4: | 2359 cc (143.9 cubic inches) |
| Horsepower I4: | Approx. 175 hp @ 6000 rpm |
| Torque I4: | Approx. 169 lb-ft @ 3750 rpm |
| Performance | |
| Fuel Type: | Unleaded gasoline (87 octane recommended) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (MPI - Multi-Point Injection) |
| Fuel Tank Capacity: | Approx. 17.0 gallons (64.4 liters) |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed manual transmission (typically with 2.4L engine, less common) |
| Optional | |
| Optional Transmission: | 5-speed automatic transmission (standard with 3.3L V6, optional with 2.4L I4) |
| Features | |
| Automatic Transmission Features: | Electronically controlled, available manual shifting mode (Sportmatic/Shiftronic). |
| AWD System: | Active On-Demand All-Wheel Drive system with electronic control, providing power to the rear wheels when slippage is detected. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 188.4 inches (4785 mm) |
| Width: | Approx. 74.2 inches (1885 mm) |
| Height: | Approx. 67.3 inches (1709 mm) |
| Wheelbase: | Approx. 110.4 inches (2805 mm) |
| Ground Clearance: | Approx. 8.1 inches (206 mm) |
| Interior | |
| Passenger Volume: | Approx. 103.4 cubic feet (2928 liters) |
| Cargo | |
| Cargo Volume Behind 3Rd Row: | Approx. 10.0 cubic feet (283 liters) (for 7-seater models) |
| Cargo Volume Behind 2Nd Row: | Approx. 30.3 cubic feet (858 liters) (for 7-seater models) |
| Cargo Volume Behind 1St Row: | Approx. 74.2 cubic feet (2101 liters) (for 7-seater models) |
| Weights | |
| Curb Weight I4 FWD: | Approx. 3865 lbs (1753 kg) |
| Curb Weight V6 AWD: | Approx. 4270 lbs (1937 kg) |
| Towing Capacity: | Up to 3,500 lbs (1,588 kg) when properly equipped. |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash Test Rating: | 4-star rating (driver and passenger) for 2007-2009 models. |
| IIHS Side Impact Rating: | Good rating for 2007-2009 models. |
| Active Features | |
| ABS: | Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD). |
| Esc: | Standard Electronic Stability Control (ESC) and Traction Control System (TCS). |
| Passive Features | |
| Airbags: | Standard front dual-stage airbags, front side-impact airbags, and side curtain airbags (for all rows). |
| Seatbelts: | 3-point seatbelts with pretensioners and load limiters for all seating positions, LATCH system for child seats. |
| Technology Features | |
| Infotainment | |
| Audio System: | Standard AM/FM/CD/MP3 audio system. Higher trims offered premium Infinity audio systems, satellite radio capability. |
| Navigation: | Optional factory-installed navigation system available on higher trim levels. |
| Connectivity: | Auxiliary audio input jack for connecting external devices. Bluetooth hands-free calling may be available on higher trims. |
| Driver Assistance | |
| Rear Parking Sensors: | Optional rear parking assist sensors available on select trims. |
| Backup Camera: | Optional rearview camera integrated with the navigation or infotainment screen on higher trims. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Gasoline: | Every 5,000 miles (8,000 km) or 6 months (whichever comes first), using synthetic blend or full synthetic oil. |
| Air Filter Replacement: | Every 30,000 miles (48,000 km) or as needed based on driving conditions. |
| Cabin Air Filter Replacement: | Every 15,000 miles (24,000 km) or annually. |
| Coolant Replacement: | Initial replacement at 105,000 miles (168,000 km), then every 45,000 miles (72,000 km) or 4 years thereafter. |
| Spark Plug Replacement V6: | Iridium spark plugs typically rated for 100,000 miles (160,000 km). |
| Transmission Fluid Change Automatic: | Every 60,000 miles (96,000 km) or as per severe service schedule. Check manual for specific fluid type. |
| Fluid Specifications | |
| Engine Oil Type: | API SM or higher, SAE 5W-20 (3.3L V6) or SAE 5W-30 (2.4L I4) - always verify with owner's manual. |
| Engine Oil Capacity V6: | Approx. 5.5 US quarts (5.2 liters) with filter. |
| Engine Oil Capacity I4: | Approx. 4.3 US quarts (4.1 liters) with filter. |
| Coolant Type: | Approved Asian Vehicle Antifreeze/Coolant (usually a red or orange long-life type). Check for Hyundai/Kia specific coolant (e.g., P-HOAT type). |
| Automatic Transmission Fluid Type: | SP-III (or equivalent specification) |
| Power Steering Fluid: | Kia Power Steering Fluid or Dexron III/Mercon ATF (check manual for precise specification). |
| Known Issues | |
| Engine Oil Sludge: | Some Kia/Hyundai vehicles of this era were susceptible to engine oil sludge buildup if oil changes were neglected. Regular maintenance is crucial. |
| ABS Wheel Speed Sensor Failure: | ABS warning lights can illuminate due to failing wheel speed sensors, affecting ABS and ESC operation. |
| Cv Joint Wear: | Front CV (Constant Velocity) joints can wear over time, leading to clicking noises during turns, especially on AWD models. |
| Evaporator Core Leaks: | HVAC system may develop leaks in the evaporator core, leading to poor cooling and potentially a musty odor. |
| Fuel Pump Failure: | Early models may experience fuel pump issues, leading to starting problems or stalling. |
| Vehicle History | |
| Brand Heritage | |
| Kia Origins: | Kia Motors Corporation, founded in 1944 in South Korea, initially a manufacturer of steel tubing and bicycle parts, later expanding into motorcycles and vehicles. |
| Model Evolution | |
| First Generation Sorento: | The first-generation Sorento (2002-2006) was a traditional body-on-frame SUV. |
| Second Generation Sorento Jc: | The 2007-2009 Sorento represents the second generation (JC), a significant redesign that adopted a unibody crossover platform, sharing its underpinnings with the Kia Optima and Hyundai Sonata. |
| Third Generation Sorento: | The Sorento entered its third generation (UM) for the 2010 model year, with further platform and powertrain updates. |
| Production | |
| Manufacturing Location: | Primary assembly in Hwasung, South Korea. Some models may have been assembled in other Kia plants globally. |
| Awards & Recognition | |
| Recognitions | |
| IIHS Top Safety Pick: | While not consistently a 'Top Safety Pick' winner for all years, it received good ratings in critical areas. |
| Ratings | |
| Jd Power Dependability: | Kia's overall dependability has improved significantly over the years; this generation generally performs acceptably but may not be class-leading in long-term dependability compared to some Japanese rivals. |
| Certifications | |
| Emission Standards: | Compliant with EPA and CARB emission standards for the respective model years. |