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Harley Davidson Ultra Classic Electra Glide FLHTCU Motorcycle 2007-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Ultra Classic Electra Glide Model Code: FLHTCU Year: 2007-2010 👋 Introduction Market Position Market Position: The Ultra Classic Electra Glide FLHTCU represents the...
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Harley Davidson Ultra Classic Electra Glide FLHTCU Motorcycle 2007-2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Ultra Classic Electra Glide
Model Code:
FLHTCU
Year:
2007-2010
👋 Introduction
Market Position
Market Position:
The Ultra Classic Electra Glide FLHTCU represents the pinnacle of Harley-Davidson's touring lineup, catering to riders seeking ultimate comfort, long-distance capability, and premium features.
Competitive Analysis
Competitors:
Competes with other premium touring motorcycles from brands like Indian Motorcycle (e.g., Roadmaster) and Honda (e.g., Gold Wing) in the luxury touring segment.
Key Features
Key Features:
Characterized by its large fairing, comfortable seating for rider and passenger, extensive luggage capacity (saddlebags and tour-pak), infotainment system, and robust V-Twin engine.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service, repair, and workshop information for the specified Harley-Davidson motorcycle models.
Page Count
Page Count:
Not specified, but expected to be extensive for a full service manual.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the Twin Cam 96 V-Twin engine, including disassembly, assembly, tuning, and troubleshooting.
Transmission:
Complete service and repair procedures for the 6-speed Cruise Drive transmission.
Fuel System:
In-depth information on fuel injection (EFI) systems, including sensors, injectors, throttle body, and fuel pump.
Electrical System:
Comprehensive coverage of the entire electrical system, including ignition, lighting, starting, charging, diagnostics, and accessory wiring.
Brakes:
Service and repair for the linked braking system, including master cylinders, calipers, lines, and ABS (if equipped).
Suspension:
Detailed procedures for front fork and rear shock absorber maintenance, adjustment, and repair.
Chassis:
Information on frame, swingarm, wheels, steering head bearings, and related components.
Bodywork And Trim:
Procedures for fairing, saddlebags, tour-pak, and other bodywork components, including removal and installation.
Diagnostics:
Troubleshooting guides and diagnostic flowcharts for common issues and fault codes.
Procedures Included
Scheduled Maintenance:
Detailed schedules and procedures for all required maintenance tasks.
Engine Rebuild:
Complete instructions for engine disassembly, inspection, machining, and reassembly.
Transmission Overhaul:
Step-by-step guidance for transmission disassembly, component inspection, and reassembly.
Electrical Troubleshooting:
Wiring diagrams, diagnostic tests, and repair procedures for electrical system faults.
Brake System Repair:
Instructions for bleeding brakes, replacing pads and rotors, and servicing hydraulic components.
Suspension Adjustment:
Guidance on adjusting front and rear suspension for optimal ride and handling.
Wheel And Tire Service:
Procedures for tire mounting, balancing, and wheel bearing replacement.
Bodywork Repair:
Instructions for repairing dents, scratches, and replacing body panels and accessories.
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Harley-Davidson Twin Cam 96
Engine Configuration:
45-degree V-Twin, pushrod-actuated overhead valves
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1 (typical)
Performance
Horsepower:
Approximately 75-80 HP (est.) at 5200 RPM
Torque:
Approximately 92-96 ft-lbs (est.) at 3500 RPM
Fuel System
Fuel Induction:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
Cooling System
Cooling Method:
Air-cooled
Oil System
Oil Capacity:
4.0 US quarts (3.8 L) with filter change
Oil Type Specification:
Harley-Davidson SYN3 or equivalent SAE 20W-50 Synthetic Motorcycle Oil
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.944, 4th: 3.704, 5th: 3.107, 6th: 2.790 (typical, check specific model year)
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Final Drive:
Belt drive
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula+ or equivalent SAE 50 motorcycle transmission lubricant
Fluid Capacities
Transmission Oil Capacity:
2.7 US quarts (2.6 L)
📐 Dimensions
Exterior
Length:
Approximately 103.5 inches (2629 mm)
Width:
Approximately 38.5 inches (978 mm)
Height:
Approximately 54.5 inches (1384 mm)
Wheelbase:
Approximately 63.5 inches (1613 mm)
Weights
Dry Weight:
Approximately 830 lbs (376 kg)
Wet Weight:
Approximately 890 lbs (404 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 1360 lbs (617 kg)
Fuel Capacity
Fuel Tank Capacity:
6.0 US gallons (22.7 L)
Wheels And Tires
Front Tire Size:
130/70R18 (typical)
Rear Tire Size:
180/65B16 (typical)
Front Wheel Size:
18 x 3.00 inches
Rear Wheel Size:
16 x 5.00 inches
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily determined by rider skill and adherence to safe riding practices. Specific crash test ratings are not applicable in the same way as automobiles.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option on many models within this range.
Linked Brakes:
Features a linked braking system where applying the rear brake also activates a portion of the front brake.
Passive Features
Lighting:
Large fairing provides ample space for headlights and auxiliary lights for enhanced visibility. Integrated turn signals and brake lights.
Frame Construction:
Steel frame designed for stability and handling.
💡 Technology Features
Infotainment
Infotainment System:
Features a CB/intercom system, AM/FM/Weatherband radio, and often a CD player or early satellite radio integration. Cruise control is standard.
Driver Assistance
Cruise Control:
Electronic cruise control is a standard feature on the Ultra Classic Electra Glide.
Connectivity
Connectivity:
Limited connectivity by modern standards; primarily focused on audio and communication systems.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) or 6 months, whichever comes first.
Routine Maintenance:
Subsequent services typically every 5,000 miles (8,000 km) or 12 months, with more frequent checks for certain items like tire pressure and lights.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 or equivalent SAE 20W-50 Synthetic Motorcycle Oil
Transmission Oil Type:
Harley-Davidson Formula+ or equivalent SAE 50 motorcycle transmission lubricant
Primary Chain Case Oil Type:
Harley-Davidson Formula+ or equivalent SAE 50 motorcycle transmission lubricant (shared with transmission for some models)
Brake Fluid Type:
DOT 4 (check specific model for confirmation)
Known Issues
Common Issues:
Potential issues can include clutch drag, exhaust leaks, starter issues (especially on earlier Twin Cam models), and electrical gremlins if wiring is modified. The linked braking system requires specific bleeding procedures. Regular inspection of the cam chain tensioners is recommended.
Part Numbers
Oil Filter Part Number:
Harley-Davidson 63731-39B (common for this era, always verify with VIN)
Air Filter Part Number:
Harley-Davidson 29040-04 (or similar for stock filter, check specific model)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and strong community following.
Model Evolution
Electra Glide Evolution:
The Electra Glide lineage dates back to the 1960s, evolving from the FLH models to become the premier touring platform, with the 'Ultra Classic' designation representing the most feature-laden version.
Production
Production Period:
The FLHTCU model covered by this manual was produced between model years 2007 and 2010, featuring the Twin Cam 96 engine and other advancements of that era.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for individual model years are not always documented, the Electra Glide line consistently receives accolades from riding publications and consumers for its touring prowess, comfort, and iconic status.
Ratings
Consumer Ratings:
Generally high consumer satisfaction for long-distance comfort, engine torque, and classic styling.
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