Segment:
Light Commercial Vehicle (LCV) / Pickup Truck
Target Audience:
Commercial users, fleet operators, off-road enthusiasts, and general consumers seeking a rugged and versatile pickup truck.
Key Competitors:
Toyota Hilux, Mitsubishi Triton/L200, Ford Ranger, Nissan Navara, Chevrolet S-10/Colorado (in relevant markets).
Vehicle Strengths:
Durability, reliability, robust construction, capable off-road performance, versatile utility.
Manual Value Proposition:
Essential for accurate part identification, ensuring correct repairs and maintenance, reducing downtime, and maintaining vehicle value.
Market Coverage:
Global (primarily targeting markets where Isuzu D-Max and Chevrolet Colorado were officially sold/rebadged)
Vehicle Variants Covered:
All Isuzu D-Max models and potentially rebadged Chevrolet Colorado variants within the specified years.
Estimated Page Count:
Varies significantly by specific model/engine variant, but typically hundreds of pages for a comprehensive parts catalog.
Manual Type:
Parts Catalog / Parts Manual
Language:
Primarily English (with potential for diagrams and part numbers to be internationally recognized).
Digital Format:
PDF (common for modern parts catalogs)
Physical Format:
Printed (possible if original manufacturer publication or high-quality reproduction)
Powertrain:
Engine (all components, including block, cylinder head, pistons, crankshaft, camshafts, timing components, fuel system, ignition, exhaust), Transmission (manual and automatic gearboxes, transfer case if applicable), Drivetrain (differentials, axles, driveshafts, CV joints).
Chassis:
Suspension (front and rear components, shock absorbers, springs, control arms, ball joints), Steering System (rack and pinion, power steering pump, steering column), Brakes (calipers, rotors, pads, lines, master cylinder, ABS components), Wheels and Tires.
Body And Exterior:
Chassis and Frame, Body Panels (doors, fenders, hood, tailgate), Bumpers, Grilles, Lighting (headlights, taillights, indicators), Mirrors, Glass and Seals, Wipers and Washers, Exterior Trim, Bed Components (if applicable).
Interior:
Seating, Dashboard and Instruments, Interior Trim Panels, HVAC System (controls, vents, blower motor), Seat Belts, Airbag System Components, Pedals, Shift Levers, Door Mechanisms.
Electrical:
Wiring Harnesses, Fuses and Relays, Lighting Circuits, Starter Motor, Alternator, Battery, Instrumentation Cluster, Audio System Components, Switches, Sensors.
Part Identification:
Detailed diagrams with exploded views, OEM part numbers for every component.
Assembly Disassembly:
Illustrations showing the order of assembly and disassembly for various components and sub-assemblies.
Component Selection:
Guidance on selecting the correct part based on VIN, model variant, engine type, and specific options.
Diagnostic Focus:
Parts catalog primarily focuses on identifying and ordering replacement parts; diagnostic procedures are generally not included but are implied through part identification.
Repair Complexity:
Supports component-level replacement and assembly/disassembly of parts for repair.
Parts Interchangeability:
May implicitly show shared parts across different sub-models or years, aiding in sourcing.
Engine Displacement Common:
2.5L (e.g., Isuzu 4JA1-TC, 4JK1-TC), 3.0L (e.g., Isuzu 4JJ1-TC) Diesel. Gasoline variants may exist in certain markets (e.g., 2.4L or 2.5L gasoline).
Horsepower Range:
Approx. 100-170 hp (varies by engine and tuning).
Torque Range:
Approx. 240-350 Nm (varies by engine and tuning).
Fuel Type:
Diesel (common), Gasoline (less common in some markets).
Injection Type:
Common Rail Direct Injection (CRDI) for diesel variants.
Isuzu Diesel Engines:
4JA1-TC (2.5L Turbo Diesel), 4JH1-TC (3.0L Turbo Diesel), 4JK1-TC (2.5L Turbo Diesel).
Radiator Part Number Example:
Specific to model and engine, e.g., 8-97375-421-0 (example only).
Standard Transmission:
5-speed Manual Transmission (MT) is common.
Optional Transmission:
4-speed or 5-speed Automatic Transmission (AT) often available.
Drivetrain Options:
Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) with low-range transfer case.
Manual Transmission Fluid Type Example:
API GL-4 or GL-5 SAE 75W-90 or SAE 80W-90 (specifics vary, consult manual).
Automatic Transmission Fluid Type Example:
Dexron-III or equivalent (specifics vary, consult manual).
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab.
Wheelbase Range:
Approx. 3050 mm to 3380 mm (varies by cab and bed configuration).
Overall Length Range:
Approx. 4700 mm to 5300 mm (varies by cab and bed configuration).
Gross Vehicle Weight Rating Gvwr:
Typically in the range of 2500 kg to 3000 kg (varies by configuration).
Curb Weight:
Approx. 1700 kg to 2100 kg (varies by configuration).
Bed Dimensions Approx:
Varies by configuration, but typically around 1500-1800 mm length for standard beds.
Ancap Safety Rating:
Varies by market and specific model generation/testing. Earlier models may have lower ratings than later ones. Check specific test results for the 2007-2012 period.
ABS:
Anti-lock Braking System (available on many variants).
Ebr:
Electronic Brake-force Distribution (often paired with ABS).
Airbags:
Driver and front passenger airbags standard on many models.
Seatbelts:
Pre-tensioning seatbelts for front occupants.
Audio System:
Basic AM/FM radio, CD player, optional MP3/WMA compatibility, auxiliary input. Higher trims might have basic touchscreen systems.
Speaker Configuration:
Typically 4 to 6 speakers.
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rarely standard, may be an aftermarket or dealer option.
Bluetooth:
Limited or non-existent on base models of this era; more common on later updates or higher trims.
Oil Change Interval Diesel:
Typically 5,000 km to 10,000 km or 6 months, depending on operating conditions and oil specification (consult manual).
Air Filter Replacement Interval:
Every 20,000-40,000 km or as needed based on driving environment (dusty conditions require more frequent checks).
Fuel Filter Replacement Interval Diesel:
Every 20,000-40,000 km for diesel, critical for common rail systems (consult manual).
Engine Oil Type Diesel Common:
API CI-4 or CJ-4, ACEA E7/E9, SAE 10W-30 or 15W-40 (consult manual for exact viscosity and specification).
Coolant Type:
Ethylene glycol based coolant, often a green or orange long-life type (consult manual for specific type and mix ratio).
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual).
Diesel Injector Wear:
Common in high-mileage diesel engines, especially with poor fuel quality.
Turbocharger Reliability:
Generally robust, but maintenance of oil and air filters is crucial.
Suspension Wear:
Ball joints and bushings can wear, especially with heavy use or off-road driving.
Exhaust Gas Recirculation Egr:
EGR valve can become clogged with soot, potentially affecting performance and emissions.
Isuzu Truck Legacy:
Isuzu has a long-standing reputation for building durable and reliable trucks and commercial vehicles.
Dmax Generation:
This period (2007-2012) generally corresponds to the second generation of the Isuzu D-Max (TF series), which was introduced in 2002 and saw updates.
Colorado Relationship:
The Chevrolet Colorado in many international markets was a rebadged version of the Isuzu D-Max, sharing many components.
Manufacturing Locations:
Primarily Thailand, with potential assembly in other global locations through joint ventures or licensing.
Truck Of The Year Awards:
While specific awards for the 2007-2012 D-Max might vary by market, the D-Max platform is consistently recognized for its durability and value in pickup truck segments globally.
Reliability Rankings:
Isuzu vehicles generally perform well in long-term reliability surveys, particularly the diesel powertrains.
Emissions Standards:
Compliant with relevant emissions standards for the model years and markets in which it was sold (e.g., Euro IV for European markets).
