The 2007-2013 Honda Rancher 420 (TRX420) is a versatile and durable utility All-Terrain Vehicle (ATV) renowned for its robust engineering and reliability. Building on a strong heritage in powersports, the Rancher 420 offers a dependable platform for both work and recreational activities. Key features include its availability in various configurations, such as 2WD/4WD, manual or electric shifting (ESP), and with or without Electric Power Steering (EPS), catering to a wide range of user needs and preferences. The liquid-cooled, 4-stroke, 420cc engine with PGM-FI fuel injection ensures efficient and consistent power delivery across different conditions.
This comprehensive workshop service and repair manual provides in-depth information for maintaining and repairing your Rancher 420. Covering all models from 2007 through 2013, including chassis codes TRX420FE, TRX420FM, TRX420TE, TRX420TM, TRX420FPE, and TRX420FPM, this 589-page manual details every aspect of the vehicle. You will find step-by-step procedures for disassembly and reassembly, maintenance schedules, tune-up guidelines, troubleshooting common issues, and technical specifications for all major systems, including the engine, transmission, suspension, brakes, and electrical components. This manual is designed to assist both professional technicians and DIY enthusiasts in keeping their Rancher 420 in optimal working condition.
Model:
Rancher 420 (TRX420)
Product Name:
2007-2013 Honda Rancher 420 (TRX420 FE FM TE TM FPE FPM) Service Repair Manual
Primary Coverage Years:
2007, 2008, 2009, 2010
Extended Coverage Years:
2011, 2012, 2013
Chassis Codes:
TRX420FE, TRX420FM, TRX420TE, TRX420TM, TRX420FPE, TRX420FPM
Vehicle Segment:
Utility ATV (All-Terrain Vehicle)
Positioning:
Versatile and durable ATV for work and recreation
Competitors:
Yamaha Grizzly, Kawasaki Brute Force, Polaris Sportsman
Features Highlighted:
Available in 2WD/4WD, manual/electric shifting, and with/without power steering; robust and reliable Honda engineering
Value For Money:
High, saves money on repairs and maintenance compared to dealer services
Convenience:
Instant download, printable pages for garage use
Manual Type:
Workshop Service and Repair Manual (Full FSM)
Content Scope:
Comprehensive repair, maintenance, tune-up, and overhaul information
Delivery Method:
Instant Download
Requirements:
Adobe PDF Reader
Frame Body Panels Exhaust:
Yes
Fuel System:
Yes (PGM-FI)
Engine Mechanical:
Yes (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Transmission, Crankshaft, Balancer)
Charging System:
Yes (Alternator/Starter Clutch, Battery/Charging System)
Starter System:
Yes (Electric Starter)
Lighting Meters Switches:
Yes
Front Drive Mechanism:
Yes (FM/FE/FPM/FPE Models)
Rear Drive Mechanism:
Yes
Suspension Steering:
Yes (Front Wheel/Suspension/Steering, Rear Wheel/Suspension)
Electric Shift Program:
Yes (ESP: TE/FE/FPE Models)
Electric Power Steering:
Yes (EPS: FPM/FPE Models)
Disassembly Reassembly:
Yes (Step-by-step, guided by illustrations)
Diagnostics:
Yes (Troubleshooting section)
Depth:
Highly Detailed Workshop Level
Target Audience:
Professionals and DIY enthusiasts, including first-time mechanics
Print Quality:
Printable without restriction
Searchability:
Assumed searchable due to PDF format
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Type:
Liquid-cooled, 4-stroke, OHV, longitudinally mounted crankshaft
Displacement:
420 cc (Specific bore and stroke details would be within the manual)
Horsepower:
Not specified in product info, but available in manual
Torque:
Not specified in product info, but available in manual
Fuel Delivery:
PGM-FI (Programmed Fuel Injection)
Fuel Type:
Unleaded gasoline (Specific octane rating available in manual)
Valve Train:
OHV (Overhead Valve)
Transmission Type:
Automatic transmission with 5 forward gears and reverse
Shifting Options:
Push-button electric shift (ESP) or foot shift operation
Drive Modes:
2WD, 4WD (with Trax-Lok selectable 4WD)
Overall Length:
Not specified in product info, detailed in manual
Overall Width:
Not specified in product info, detailed in manual
Overall Height:
Not specified in product info, detailed in manual
Curb Weight:
Varies by model (e.g., TRX420FE approx. 600 lbs), detailed in manual
Towing Capacity:
Not specified in product info, but typically around 1,224 lbs for this class, detailed in manual
Rack Capacity Front:
Not specified in product info, detailed in manual
Rack Capacity Rear:
Not specified in product info, detailed in manual
Atv Safety Standards:
Meets ANSI standards (as per typical Honda ATVs)
Braking System:
Hydraulic disc brakes front and rear (specific configurations vary by model: drum front on some, disc on others)
Parking Brake:
Drum brake (location detailed in manual)
Lighting:
Dual 30W headlights, 30/30W brake/taillight
Infotainment System:
N/A (Utility ATV, no infotainment system)
Electric Power Steering:
Available on FPE and FPM models (EPS system details covered)
Connectivity Features:
N/A (Utility ATV)
Fuel Injection:
PGM-FI (ensures optimal fuel delivery and efficiency, detailed diagnostics available)
Electric Shift Program:
ESP system allows for push-button gear changes, fully detailed in the manual.
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically every 600 miles or annually).
Air Filter Maintenance:
Refer to manual for intervals, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for recommended intervals.
Engine Oil Type:
SAE 10W-30 API SG or higher (Specific Honda GN4 recommended)
Engine Oil Capacity:
Refer to manual (typically around 3.5-4.0 quarts with filter change)
Coolant Type:
Honda High Performance Coolant or equivalent silicate-free, long-life coolant (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for exact specification)
Gear Oil Type:
Refer to manual for specific gear oil for front/rear differentials and transmission
Common Problems:
While generally reliable, potential issues can include starter relay failures, EPS motor issues (on equipped models), and occasional electrical connector corrosion. The manual provides detailed troubleshooting for these.
Brand Reputation:
Honda is renowned for reliability, quality engineering, and innovation in powersports.
Rancher Lineage:
The Rancher line has a long history of providing dependable utility ATVs. The 420cc platform replaced previous generations like the TRX350FE/FM.
Production Period:
2007 - Present (with updates)
Atv Awards:
Honda ATVs frequently receive accolades for reliability and performance from industry publications. Specific awards for the 420 model vary by year and publication, but the platform is highly regarded.