Target User:
DIY enthusiasts, independent repair shops, and Polaris owners seeking detailed service information.
Value Proposition:
Provides the same level of detail as professional shop manuals at a fraction of the cost.
Visual Aids:
Includes exploded views to simplify complex repair procedures.
Accessibility:
Downloadable PDF format compatible with PCs, Macs, tablets, and smartphones.
Covered Models:
2007-2013 Polaris 550 IQ, 600 IQ, 550 IQ LX, 600 IQ LX, 550 IQ Shift, 600 IQ Shift, 550 IQ RMK, 600 IQ RMK, 550 IQ Dragon, 600 IQ Dragon, 550 IQ Switchback, 600 IQ Switchback, 550 Widetrak, 600 Widetrak
Type:
Comprehensive Repair and Service Manual
Mechanical Systems:
Engine, Fuel Systems, Cooling Systems, Final Drive, Brakes, PVT (Polaris Variable Transmission), Steering, Suspension, Shocks, Chassis
Electrical Systems:
Battery, Electrical Systems, Wiring Diagrams
Maintenance And Tune Up:
Scheduled Maintenance, Tune-up Procedures, Fluid Checks and Replacements, Spark Plug Service, Air Filter Service
Engine Repair:
Engine Overhaul, Cylinder Head Service, Piston and Connecting Rod Installation, Crankshaft Service, Valve Adjustment (if applicable)
Drivetrain Repair:
PVT System Service and Adjustment, Clutch Inspection and Service, Final Drive Gearbox Maintenance, Brake System Bleeding and Pad Replacement
Chassis And Suspension:
Steering System Service, Suspension Component Replacement, Shock Absorber Service, Chassis Inspection and Repair
Electrical Diagnostics:
Wiring Harness Troubleshooting, Component Testing, Electrical System Diagnosis, Battery Charging System Analysis
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides
Depth:
Comprehensive from basic maintenance to advanced diagnostics and component-level repairs. Includes step-by-step instructions and exploded views.
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text within the PDF
Print Readability:
High-quality, printable for physical reference
Recommended Binding:
3-ring binder (user-printable)
Usage Recommendation:
Printable on standard paper for workshop use; protects original digital file from grime.
Engine Type 550:
Polaris Liberty 550 Fan-Cooled, 2-stroke, 2-cylinder
Engine Type 600:
Polaris Liberty 600 Cleanfire, 2-stroke, 2-cylinder, liquid-cooled (specific cooling system may vary by sub-model)
Fuel Delivery 550:
Carbureted (likely Mikuni VM34 or similar)
Fuel Delivery 600:
Electronic Fuel Injection (EFI) - Cleanfire
Fuel Type Recommendation:
Leaded gasoline, 87 octane or higher (refer to specific model for exact octane)
Oil Injection:
Automatic Oil Injection System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Transmission Type:
Polaris Variable Transmission (PVT) - Automatic Continuously Variable Transmission (CVT)
Clutch System:
Primary (Drive) Clutch and Secondary (Driven) Clutch
Gear Reduction:
Integrated into the final drive housing
Clutch Alignment Tool:
Specific tool required for primary clutch alignment during service.
Final Drive Fluid:
Typically a hypoid gear lubricant (e.g., SAE 80W-90 GL-5). Refer to manual for exact specification.
Braking System:
Hydraulic disc brake system
Chassis Design:
Integrated handlebar, throttle, and brake controls for rider ergonomics.
Lighting:
Halogen headlights, taillight, and brake light.
Instrument Cluster:
Digital/analog combination gauges displaying speed, RPM, fuel level, and warning lights. Specific features vary by trim level.
Reverse Gear:
Many models feature a mechanical or electronic reverse assist system.
Diagnostic Port:
Diagnostic port for engine management system (EFI models) allows for troubleshooting with appropriate tools.
Oil Change Interval:
Refer to manual for specific interval, typically based on mileage or operating hours. May involve checking/topping up 2-stroke oil reservoir.
Spark Plug Replacement:
Refer to manual for specific mileage interval (e.g., every 1,000-2,000 miles or annually).
Clutch Inspection:
Recommended annual inspection and cleaning, with replacement of worn components as needed.
Engine Oil Type:
Proprietary 2-stroke oil injection fluid. Polaris branded oils are recommended, or equivalent meeting JASO FD or API TC standards.
Coolant Type:
Ethylene glycol based antifreeze for liquid-cooled models (600cc). Refer to manual for specific type and mixture.
Suspension Wear:
Early model IQs could exhibit wear in certain suspension bushings and pivot points due to high mileage and terrain usage.
Fuel Pump Reliability:
EFI models may occasionally experience fuel pump issues; diagnostic procedures are covered in the manual.
Track Sprocket Wear:
Track drive sprockets can wear over time, affecting track tension and drive efficiency. Regular inspection is advised.
Exhaust Bellows:
Exhaust system bellows can degrade over time and require replacement to prevent exhaust leaks.
Manufacturer:
Polaris Industries, a long-standing American manufacturer of powersports vehicles.
Iq Platform Introduction:
The IQ platform, introduced in the mid-2000s, represented a significant advancement in snowmobile chassis design, emphasizing rider-centric ergonomics and handling.
Manufacturing Location:
Primarily manufactured in Roseau, Minnesota, USA.
