Yamaha Fazer FZ6R 2007-2013 Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Fazer FZ6R Product Name: Yamaha Fazer FZ6R 2007-2013 Motorcycle Service Repair Manual Applicable Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis...

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类型: Motorcycle

斯库: 151480

标签: 2007 2008 2009 2010 2011 2012 2013 Fazer FZ6R Motorcycle Motorcycles Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Fazer FZ6R

Product Name:

Yamaha Fazer FZ6R 2007-2013 Motorcycle Service Repair Manual

Applicable Years:

2007, 2008, 2009, 2010, 2011, 2012, 2013

Codes

Chassis Code Range:

Specific chassis codes for FZ6R models within the 2007-2013 range will be detailed within the manual.

Engine Code Range:

Details on specific engine designations for the FZ6R models within the 2007-2013 range will be provided.

👋 Introduction

Market Position

Segment:

Sport-touring / Sportbike entry-level segment

Target Audience:

Riders seeking a versatile, comfortable, and capable motorcycle with sporty handling and styling, often as a step-up from smaller displacement bikes.

Competitive Analysis

Key Competitors:

Kawasaki Ninja 650, Suzuki GSX650F, Honda CBR600F (depending on region and exact model year comparison).

Key Features

Design Philosophy:

Combines sporty aesthetics with a more relaxed riding posture and practical features for everyday use and touring.

Versatility:

Adaptable for commuting, spirited riding, and light touring due to its comfortable ergonomics and balanced performance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, maintenance, and repair for Yamaha Fazer FZ6R motorcycles

Technical Depth:

Detailed technical and repair information

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Likely PDF or digital format, with potential for printable sections. Actual format depends on the specific product offering.

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, inspection, and repair procedures, including valve clearance, timing, and lubrication systems.

Fuel System:

Fuel injection system, throttle body, injectors, fuel pump, fuel filter, and evaporative emission control system diagnosis and repair.

Cooling System:

Radiator, coolant, fan, thermostat, hoses, and water pump maintenance and repair.

Transmission:

Gearbox inspection, maintenance, and repair; clutch operation and adjustment; shift drum and fork servicing.

Chassis And Suspension:

Front fork (telescopic) disassembly, assembly, oil change, and adjustment; rear shock absorber inspection and replacement; swingarm and linkage maintenance.

Brakes:

Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, discs, and bleeding procedures.

Electrical System:

Ignition system, starting system, charging system (alternator, regulator/rectifier), battery, lighting, and instrument cluster troubleshooting and repair.

Exhaust System:

Exhaust pipe, muffler, and catalytic converter inspection and replacement.

Body And Frame:

Fairing removal/installation, seat, fuel tank, handlebars, and frame inspection.

Wheels And Tires:

Wheel bearing inspection and replacement, tire mounting and balancing, and rim specifications.

Controls:

Throttle control, clutch lever, brake lever, and foot controls adjustment and repair.

Procedures Included

Preventive Maintenance:

Scheduled maintenance items, fluid changes, filter replacements, and lubrication.

Troubleshooting:

Diagnostic flowcharts and common problem identification for various systems.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment.

Overhaul:

Detailed procedures for engine and transmission overhauls.

Wiring Diagrams:

Complete electrical system wiring schematics for accurate diagnosis.

Torque Specifications:

Precise torque values for critical fasteners throughout the motorcycle.

Technical Depth

Diagnostics:

Advanced diagnostic procedures for electronic control units (ECU) and sensors (if applicable).

Rebuilds:

Full component rebuild instructions, including engine internal components.

Specifications:

Comprehensive technical data and specifications for all components.

📊 Manual Specifications

File Format

Format:

Digital (likely PDF). Searchable text is a common feature of quality digital manuals.

Searchability:

Expected to be searchable for quick access to information.

Print Quality

Print Readability:

Designed for clear printing of diagrams and text.

Binding Type

Binding:

If printed, typically spiral-bound or perfect-bound for ease of use.

Paper Type

Paper Quality:

If printed, often on durable paper stock to withstand workshop use.

⚙️ Engine Specifications

Primary Engine

Configuration:

Inline-four cylinder, liquid-cooled, DOHC, 4-stroke

Displacement:

599cc

Bore X Stroke:

65.5 mm x 44.5 mm (typical for this engine family)

Compression Ratio:

12.2:1 (typical)

Valve Train:

DOHC, 16 valves (4 valves per cylinder)

Lubrication:

Wet sump

Performance

Horsepower:

Approx. 95-100 hp (at crankshaft, depending on specific tuning and year)

Torque:

Approx. 63-65 Nm (at crankshaft, depending on specific tuning and year)

Fuel System

Induction:

Fuel Injection (FI) with dual injectors per cylinder (typical for this generation)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Fuel Tank Capacity:

17 Liters (approx. 4.5 US gallons)

🔧 Transmission

Standard

Type:

6-speed constant mesh

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Specific gear ratios for each of the 6 gears are detailed in the manual.

Final Drive:

Chain drive

Transmission Fluid:

Yamaha recommends specific gear oil, typically a high-quality 10W-40 motorcycle oil or a dedicated transmission oil, as detailed in the manual.

📐 Dimensions

Exterior

Length:

2120 mm (approx.)

Width:

770 mm (approx.)

Height:

1170 mm (approx.)

Wheelbase:

1445 mm (approx.)

Ground Clearance:

140 mm (approx.)

Seat Height:

815 mm (approx.)

Weights

Dry Weight:

Approx. 196 kg (without fluids and accessories)

Wet Weight:

Approx. 210 kg (fully fueled and with all operational fluids)

Gross Vehicle Weight Rating:

Specified in manual, critical for load capacity.

🛡️ Safety Features

Ratings

Crash Safety Standards:

Motorcycle safety standards applicable to the region of sale at the time of manufacture. Not typically rated by agencies like NHTSA or Euro NCAP.

Active Features

Braking System:

Standard front and rear disc brakes. Optional ABS available on some models/regions.

Tires:

Bias-ply or radial tires, with recommended sizes and pressure specifications in the manual.

Passive Features

Lighting:

Halogen headlamp, LED taillight, and standard turn signals.

Frame Construction:

Steel diamond frame designed for rigidity and handling.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, gear position indicator (on some models/years), and warning lights.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature available on certain model years and market variants.

Connectivity

Diagnostic Ports:

On-board diagnostic (OBD) port or proprietary diagnostic connectors for connecting to electronic diagnostic tools (detailed in the manual).

🔧 Maintenance

Service Intervals

First Service:

Typically around 600 miles (1000 km) for initial engine break-in checks and adjustments.

Regular Maintenance:

Intervals for oil changes, filter replacements, chain lubrication, and valve checks will be detailed per mileage or time, e.g., every 3,750 miles (6000 km) or annually for basic service.

Major Service:

More comprehensive checks and component replacements typically scheduled at higher mileage intervals (e.g., 7,500 miles or 12,000 km).

Fluid Specifications

Engine Oil:

Yamaha recommends Yamalube 4 (or equivalent API SG or higher, JASO MA certified) 10W-40 viscosity oil. Capacity: approx. 3.4 L without filter, 3.5 L with filter.

Coolant:

Permanent type antifreeze coolant, a 50/50 mixture of ethylene glycol and de-ionized water. Capacity: approx. 1.8 L.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Fork Oil:

Specific fork oil type and level, e.g., SAE 10W or equivalent. Level: 130 mm from top of inner tube with fork compressed and spring removed (verify exact spec in manual).

Known Issues

Throttle Response:

Some owners report occasional abruptness in throttle response at low RPMs, potentially related to ECU mapping or emission controls, addressed by ECU re-flashing or tuning in some cases.

Clutch Feel:

Some models may exhibit a slightly stiff clutch lever; adjustment or a different cable lubricant can sometimes help.

Charging System:

As with many motorcycles of this era, occasional regulator/rectifier failures can occur, particularly under high electrical load or heat. The manual will detail testing procedures.

Fairing Vibration:

Minor fairing vibration at certain RPMs has been reported by some riders, usually fixable with rubber grommets or tightening fasteners.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha Motor Company has a long-standing reputation for building high-quality, performance-oriented motorcycles across various segments, known for innovation and reliability.

Model Evolution

Fz6R Introduction:

The FZ6R was introduced to offer a more accessible and comfortable sportbike alternative, building on the FZ6 platform but with a revised fairing, ergonomics, and engine tuning for broader appeal.

Fz6R Development:

Evolved from the FZ6, which itself originated from the FZR600 sportbike lineage, demonstrating Yamaha's continuous refinement of its 600cc inline-four platform.

Production

Manufacturing Location:

Primarily manufactured in Japan, with assembly potentially occurring in other regions depending on market.

Production Period:

Model years 2007-2013, with significant updates possibly occurring within this range.

🏆 Awards & Recognition

Recognitions

Motorcycle Press Reviews:

Generally received positive reviews from motorcycle publications for its balance of performance, comfort, and value. Specific awards are less common for individual model years in this segment.

Ratings

Reliability:

Yamaha is consistently ranked high for motorcycle reliability, and the FZ6R benefits from this reputation, though specific long-term owner surveys would provide more granular data.