🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

2007

Product Name:

Dodge Caravan 2007 Factory Service Repair Manual PDF Download

Chassis Code:

NS (for this generation)

👋 Introduction

Vehicle Segment:

Minivan

Target Audience:

Families, individuals seeking versatile passenger and cargo transport.

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Freestar, Chevrolet Uplander, Kia Sedona, Hyundai Entourage.

Practicality:

Known for its spacious interior, flexible seating arrangements (Stow 'n Go on some trims), and family-friendly features.

Value Proposition:

Offered a strong balance of space, functionality, and affordability within its segment.

Engine Options:

Typically offered with reliable V6 engine options focused on power and towing capability for its class.

📋 Manual Details

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF

Page Count:

Estimated 2000+ pages (typical for comprehensive factory service manuals)

Compatibility:

WINDOWS and MAC

Requirements:

Adobe PDF Reader

Availability:

Instant Download

📖 Manual Coverage

Engine Management:

Detailed diagnostic procedures, component testing, and specifications for all engine variants, including fuel injection, ignition control, and emissions systems.

Transmission Service:

Procedures for automatic transmission (e.g., 41TE, 42LE) maintenance, repair, and overhaul, including fluid types, capacities, and torque converter service.

Brake System:

Comprehensive coverage of hydraulic and anti-lock braking systems (ABS), including disc and drum brake component replacement, bleeding procedures, and diagnostic troubleshooting.

Suspension And Steering:

Detailed information on front and rear suspension components (struts, shocks, control arms, ball joints, bushings), steering gear, power steering system, and wheel alignment procedures.

Electrical Systems:

Extensive wiring diagrams for all vehicle systems, including lighting, power accessories, instrument cluster, audio system, chime/buzzer, message systems, and electronic control modules (ECMs/PCMs).

Body And Chassis:

Information on frame and bumper repair, door and panel replacement, interior trim removal and installation, and body panel alignment.

Heating And Air Conditioning:

Detailed procedures for HVAC system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control system troubleshooting.

Emissions Control:

Information on emission control devices, diagnostic trouble codes (DTCs) related to emissions, and procedures for testing and repairing components like the catalytic converter and oxygen sensors.

Restraint Systems:

Detailed instructions for servicing airbags, seat belts, and related safety systems, including diagnostic and reset procedures.

Maintenance Schedule:

Comprehensive maintenance schedules covering routine service, fluid changes, filter replacements, and inspections at various mileage intervals.

Troubleshooting Guides:

Systematic troubleshooting procedures for common and uncommon vehicle problems, often presented in a flowchart format.

Component Replacement:

Step-by-step instructions for the removal and installation of virtually every major and minor component on the vehicle.

Diagnostic Procedures:

Detailed instructions for using diagnostic tools (e.g., OBD-II scanners) and performing tests to pinpoint component failures.

Torque Specifications:

Essential torque specifications for critical fasteners throughout the vehicle, ensuring correct assembly and preventing damage.

Wiring Diagrams:

Complete and detailed wiring schematics for all electrical systems, crucial for diagnosing electrical faults.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Depth Level:

Factory-level diagnostic and repair information, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Capability:

Encompasses basic visual inspections to in-depth electronic diagnostics and component-level testing.

Repair Scope:

Covers everything from routine fluid changes and filter replacements to major overhauls and component rebuilds.

📊 Manual Specifications

File Format Details:

High-resolution PDF, enabling clear viewing and printing of all diagrams and text. Searchable text functionality is typically included.

Printability:

Designed to be printable, allowing users to print specific sections or the entire manual for offline use.

Binding Type Physical:

N/A (Digital PDF)

Paper Type Physical:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine 1 Variant:

3.3L V6 (EGA)

Engine 1 Displacement:

3301 cc (201.5 cubic inches)

Engine 1 Horsepower:

180 hp @ 5000 rpm

Engine 1 Torque:

205 lb-ft @ 4000 rpm

Engine 1 Configuration:

SOHC V6

Engine 1 Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Engine 2 Variant:

3.8L V6 (L32)

Engine 2 Displacement:

3778 cc (230.5 cubic inches)

Engine 2 Horsepower:

200 hp @ 5200 rpm

Engine 2 Torque:

235 lb-ft @ 4000 rpm

Engine 2 Configuration:

OHV V6

Engine 2 Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Engine Diesel Variant:

2.5L Turbo Diesel (VM Motori)

Engine Diesel Configuration:

Inline 4-cylinder Turbocharged Diesel

Engine Diesel Features:

Specifically noted in manual sections, indicating it was an available option, though less common in North America.

Fuel Type:

Unleaded gasoline (for V6 engines)

Fuel Pump Type:

Electric, in-tank

Fuel Tank Capacity:

Approximately 18 gallons (varies slightly by model year/configuration)

🔧 Transmission

Transmission Type Std:

4-speed automatic transaxle

Transmission Code Std:

Commonly 41TE or 42LE for V6 engines

Transmission Type Opt:

N/A (Automatic was standard across most trims)

Transmission Fluid Type:

ATF+4 (Mopar)

Transmission Fluid Capacity:

Approximately 4.5 quarts (dry fill) / 11.8 quarts (total capacity)

Transmission Cooling:

Integrated cooler within the radiator, external cooler often equipped on higher-mileage/towing models.

📐 Dimensions

Length:

Approx. 197.9 inches

Width:

Approx. 75.5 inches

Height:

Approx. 68.7 inches (unloaded)

Wheelbase:

Approx. 119.2 inches

Passenger Capacity:

7 passengers (2-2-3 configuration)

Cargo Volume Behind 3Rd Row:

Approx. 30.6 cubic feet

Cargo Volume Behind 2Nd Row:

Approx. 84.8 cubic feet

Cargo Volume Max Seats Folded:

Approx. 140.5 cubic feet

Curb Weight:

Approx. 4,000 - 4,300 lbs (varies by engine and trim)

Gross Vehicle Weight Rating Gvwr:

Approx. 5,700 - 5,900 lbs

Towing Capacity:

Up to 3,800 lbs (with optional towing package)

🛡️ Safety Features

NHTSA Front Impact Driver:

Good (for this generation, specific data varies)

NHTSA Front Impact Passenger:

Good (for this generation, specific data varies)

NHTSA Side Impact Front Seat:

Good (for this generation, specific data varies)

NHTSA Side Impact Rear Seat:

Good (for this generation, specific data varies)

IIHS Frontal Offset:

Good (for this generation, specific data varies)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Electronic Stability Control:

Optional Electronic Stability Control (ESC)

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front-seat mounted side airbags

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Audio System Options:

Available with AM/FM radio, CD player, and optional premium audio systems with multiple speakers.

Rear Seat Entertainment:

Optional rear-seat entertainment system, often including a video screen and headphone jacks.

Cruise Control:

Standard or optional speed control system.

Parking Sensors:

Optional rear parking assist sensors.

Auxiliary Input:

Limited connectivity options by modern standards; no standard Bluetooth or USB ports on most models.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 miles for conventional oil or 5,000 miles for synthetic oil, or as indicated by the oil change reminder system.

Air Filter Replacement:

Recommended every 15,000 to 30,000 miles, or as needed based on driving conditions.

Spark Plug Replacement:

Platinum-tip spark plugs: typically 100,000 miles. Iridium-tip spark plugs (if equipped): can also be 100,000 miles. (Consult manual for specific engine type).

Coolant Flush:

Typically every 30,000 to 50,000 miles, or every 2-3 years.

Transmission Fluid Change:

Recommended every 30,000 to 60,000 miles, depending on usage and fluid type.

Engine Oil Specification:

SAE 5W-30 (conventional or synthetic, check owner's manual for exact viscosity and API service classification)

Coolant Type:

Chrysler/Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically pink or orange. Do not mix with older HOAT or IAT coolants.

Power Steering Fluid:

ATF+4 (Mopar) or equivalent.

Brake Fluid Type:

DOT 3

Engine Misfires:

Commonly related to faulty ignition coils, spark plugs, or fuel injectors, especially on higher mileage vehicles.

Transmission Slipping:

Can occur due to low fluid levels, worn clutch packs, or issues with the torque converter. Regular fluid and filter changes are critical.

Power Door Locks And Windows:

Electrical issues with switches, motors, or wiring can affect power accessories. Door lock actuators are a common failure point.

Climate Control Blend Door Actuators:

These plastic actuators can fail, causing HVAC system air to blow from incorrect vents or preventing temperature control.

Alternator Failure:

The alternator is a common wear item and can fail, leading to battery charging issues and dimming lights.

Exhaust System Rust:

In regions with road salt, exhaust components can rust and require replacement.

Suspension Clunks:

Worn ball joints, tie rod ends, and control arm bushings can cause clunking noises over bumps.

📚 Vehicle History

Dodge Heritage:

Dodge, a division of Chrysler (now Stellantis), has a long history in automotive manufacturing, known for its performance-oriented vehicles as well as practical family vehicles like the Caravan.

Caravan Introduction:

The Dodge Caravan, along with its Plymouth Voyager and Chrysler Town & Country siblings, essentially invented the minivan segment in 1983. The 2007 model is part of the fourth generation (2001-2007) of the Caravan.

Manufacturing Location:

Primarily Windsor, Ontario, Canada (for North American models).

Generation Years:

Fourth Generation: 2001-2007

🏆 Awards & Recognition

Ward S 10 Best Engines:

The 3.8L V6 engine was recognized by Ward's AutoWorld's 10 Best Engines multiple times in the late 1990s and early 2000s for its refinement and power.

Kbb Consumer Ratings:

Generally receives good consumer ratings for practicality and family utility, though specific reliability ratings can vary.

Manual Quality:

Factory service manuals are considered the definitive source for vehicle repair and maintenance information, providing authorized procedures and specifications.