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Ford F-Super Duty 350 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: F-Super Duty 350 Year: 2007 Generation Generation: Third Generation (2005-2007) Codes Platform Code: P230 👋 Introduction Market Position Market Segment: Heavy-duty pickup truck,...
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Ford F-Super Duty 350 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
F-Super Duty 350
Year:
2007
Generation
Generation:
Third Generation (2005-2007)
Codes
Platform Code:
P230
👋 Introduction
Market Position
Market Segment:
Heavy-duty pickup truck, aimed at commercial use, towing, and hauling.
Competitive Analysis
Key Competitors:
Ram 3500, Chevrolet Silverado 3500HD, GMC Sierra 3500HD.
Key Features
Vehicle Design Philosophy:
Robust, durable, and capable for heavy-duty work. Emphasizes towing and payload capacity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service and repair for the 2007 Ford F-Super Duty 350
Page Count
Estimated Page Count:
Varies by specific powertrain/options, typically 2000+ pages for comprehensive factory service manuals.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine mechanical, fuel, ignition, lubrication, cooling, exhaust, clutch, transmission (manual/automatic), transfer case, driveline, axles, driveshafts.
Chassis Systems:
Front suspension, rear suspension, steering system, brake system (front and rear), wheels and tires.
Body And Electrical:
Bodywork, chassis frame, heating, ventilation, and air conditioning (HVAC), electrical system, wiring diagrams, electronic systems.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication.
Diagnostic And Repair Procedures:
Troubleshooting, component removal and installation, repair procedures for all major systems, diagnostic trouble codes (DTCs).
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to advanced diagnostics and component overhaul. Includes technical specifications, torque values, and schematics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Print Capability:
Printable pages, designed for clarity of text and diagrams.
Binding Type
Binding Type:
Not applicable (Digital PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options 2007:
6.0L V8 Power Stroke Diesel (International VT365), 5.4L Triton V8 (3V), 6.8L Triton V10
Performance
6.0L Power Stroke Horsepower:
Approximately 325 hp @ 3,300 rpm (varies by tuning)
6.0L Power Stroke Torque:
Approximately 560 lb-ft @ 2,000 rpm (varies by tuning)
5.4L Triton Horsepower:
Approximately 300 hp @ 5,000 rpm
5.4L Triton Torque:
Approximately 365 lb-ft @ 3,750 rpm
6.8L Triton Horsepower:
Approximately 362 hp @ 4,750 rpm
6.8L Triton Torque:
Approximately 457 lb-ft @ 3,250 rpm
Fuel System
Diesel Fuel System:
High-Pressure Common Rail (HPCR) with HEUI (Hydraulically Actuated Electronic Unit Injectors) for 6.0L Power Stroke.
Gasoline Fuel System:
Electronic Fuel Injection (EFI) for 5.4L and 6.8L Triton.
🔧 Transmission
Standard
Standard Transmission Gas:
5-Speed Manual (e.g., ZF S6-650)
Standard Transmission Diesel:
6-Speed Manual (e.g., ZF S6-650)
Optional
Optional Transmission Gas Diesel:
5-Speed Automatic (e.g., TorqShift 5R110W)
Features
Transfer Case Options:
Electronic Shift-On-Demand Transfer Case (2WD/4WD)
📐 Dimensions
Exterior
Wheelbase Options:
Available in multiple wheelbases: 137", 153", 172", 192" (approximate, varies by cab and bed configuration)
Cab Configurations:
Regular Cab, SuperCab (extended cab), Crew Cab (4-door)
Bed Length Options:
8-foot bed (standard), 9.75-foot bed (long bed)
Weights
Gvwr Range:
Starts around 9,200 lbs up to 11,500 lbs or higher depending on configuration.
Curb Weight Range:
Approximately 6,500 lbs to 8,500 lbs depending on engine, drivetrain, and cab/bed.
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Likely 3-star rating for rollover resistance (typical for heavy-duty trucks of this era).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional or standard depending on trim and powertrain.
Passive Features
Airbags:
Driver and passenger front airbags. Side airbags may be optional.
💡 Technology Features
Infotainment
Infotainment System Availability:
Base audio systems, optional AM/FM/CD players, and early navigation systems might have been available.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on core vehicle dynamics like ABS and traction control.
Connectivity
Connectivity Options:
Minimal by today's standards; may include auxiliary inputs for audio in higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 5,000-10,000 miles or 12 months, depending on usage and oil type. Refer to manual for specific 6.0L Power Stroke recommendations.
Oil Change Interval Gas:
Typically 5,000 miles or 6 months for gasoline engines.
Fluid Specifications
Engine Oil Spec Gas:
API Service SN or newer, SAE 5W-20 (check specific engine recommendations).
Engine Oil Spec Diesel:
API CJ-4 or newer, SAE 15W-40 (conventional) or 10W-40 (synthetic), meeting Ford specification WSS-M2C171-D.
Transmission Fluid Automatic:
Mercon V (for TorqShift 5R110W)
Transmission Fluid Manual:
Refer to manual for specific viscosity (e.g., SAE 75W-90 GL-4 or GL-5 for ZF transmissions).
Coolant Type:
Ford Gold Coolant (if original) or compatible ELC (Extended Life Coolant) meeting Ford specification WSS-M97B51-A1 or WSS-M97B44-D2.
Known Issues
Common Diesel Issues 6.0L:
EGR cooler failure, oil cooler failure, head gasket leaks (especially around standpipes and injectors), FICM (Fuel Injection Control Module) issues, turbocharger problems. These are well-documented and addressed in service manuals.
Common Gasoline Issues 5.4L 6.8L:
Spark plug ejection (early 3V 5.4L), cam phaser and timing chain issues, potential exhaust manifold leaks.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long and dominant history in the pickup truck market, particularly with the F-Series line, dating back to the 1940s.
Model Evolution
F-Series Heavy Duty Development:
The Super Duty line was introduced in 1999 to differentiate from the F-150 and offer more robust capabilities. The 2005-2007 models represent the second iteration of the Super Duty platform.
Production
Manufacturing Locations:
Kentucky Truck Plant (Louisville, Kentucky), Avon Lake, Ohio (for certain components/assemblies).
🏆 Awards & Recognition
Recognitions
Industry Awards:
The F-Series consistently receives accolades for its towing and hauling capabilities and market leadership. Specific awards for the 2007 model year would be model-specific reviews.
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