Engine Mechanical:
Complete engine overhaul, component diagnosis, timing belt/chain procedures, piston, ring, and bearing replacement, cylinder head assembly, valve train, oil pump, oil pan, cooling system components.
Engine Performance:
Fuel injection system, ignition system, emissions control systems (catalytic converter, EGR, EVAP), engine control module (ECM) diagnostics, sensor testing (MAF, O2, knock, crankshaft position), idle control.
Transmission Manual:
Clutch operation, gearbox disassembly and assembly, gear selection mechanisms, bearing and seal replacement, torque specifications.
Transmission Automatic:
Automatic transaxle operation, valve body diagnosis, torque converter, planetary gear sets, clutch packs, hydraulic control systems, transmission control module (TCM) diagnostics, fluid flush and fill procedures.
Brakes:
Hydraulic system diagnosis, ABS (Anti-lock Braking System) components and diagnosis, brake fluid specifications, caliper, rotor, and pad replacement, parking brake system, brake booster, master cylinder.
Suspension:
Front and rear suspension geometry, strut and shock absorber replacement, ball joints, tie rod ends, control arms, wheel bearing replacement, alignment specifications.
Steering:
Power steering system diagnosis, hydraulic pump, steering rack, steering column, intermediate shaft, alignment and centering procedures, steering wheel removal/installation.
Electrical System:
Battery, charging system (alternator, starter motor), wiring diagrams for all systems, fuse box locations and function, relay identification, lighting system (headlights, taillights, interior), horn, wipers, power windows, locks, mirrors.
Body And Frame:
Body panel removal/installation (doors, hood, trunk, fenders), bumper systems, interior trim removal, glass replacement, structural components, corrosion protection.
HVAC:
Air conditioning system operation, refrigerant type and capacities, compressor, condenser, evaporator, blower motor, climate control module, heater core, cabin air filter replacement.
Diagnostics And Troubleshooting:
On-Board Diagnostics (OBD-II) system, Diagnostic Trouble Codes (DTCs) and their meanings, symptom-based troubleshooting guides, diagnostic flowcharts, scan tool usage.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and fill, brake fluid flush, fuel filter replacement, tire rotation, battery checks.
Component Replacement:
Detailed step-by-step guides for replacing virtually all major and minor components listed in systems_covered.
Rebuilding Procedures:
Comprehensive instructions for engine and transmission rebuilds, including torque specifications, assembly sequences, and measurement guidelines.
Electrical Troubleshooting:
Guided diagnostic steps for electrical faults using wiring diagrams, multimeter testing, and component resistance checks.
System Diagnosis:
Methodologies for diagnosing issues across all vehicle systems, from drivability concerns to HVAC malfunctions.
Depth Level:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Capabilities:
Extensive diagnostic information including wiring schematics, component testing procedures, and fault code explanations.
Repair Information:
Detailed, illustrated repair procedures with critical torque specifications and special tool requirements.
NHTSA Front Impact:
5-Star (driver and passenger) - for most configurations
NHTSA Side Impact:
4-Star (front passenger) / 5-Star (rear passenger) - for most configurations
IIHS Front Crashworthiness:
Good (for models tested)
ABS:
Standard (4-wheel disc or front disc/rear drum depending on trim)
Traction Control:
Optional on some trims, standard on higher trims or performance models.
Electronic Stability Control:
Limited availability for this model year, not widely standard.
Airbags Front:
Driver and front passenger airbags standard.
Airbags Side:
Optional front side airbags, optional side curtain airbags (for hatchback).
Seatbelts:
3-point front and rear seat belts, pretensioners for front seats.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 100,000 miles (160,000 km) using specified spark plugs.
Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years.
Transmission Fluid Change Automatic:
Refer to manual; often considered 'lifetime' but recommended every 60,000-100,000 miles (96,000-160,000 km) for optimal longevity.
Engine Oil Type:
SAE 5W-20, meeting Ford Specification WSS-M2C153-H or API SN/ILSAC GF-5 compliant.
Engine Oil Capacity:
Approx. 4.7 quarts (4.4 liters) with filter change for 2.0L Zetec.
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent, meeting specification WSS-M97B44-D.
Engine Mounts:
Premature wear or failure of engine and transmission mounts can lead to vibration and clunking noises.
Power Steering Pump:
Leaking or failing power steering pumps are a common complaint.
Ignition Coils:
Failure of ignition coils can cause misfires and rough running.
Rear Wheel Bearings:
Premature wear of rear wheel bearings, leading to humming or grinding noises.
Door Latches:
Issues with interior door latch mechanisms, leading to difficulty opening from the inside.
Automatic Transmission Shift Solenoids:
Some owners report issues with transmission shift solenoids causing erratic shifting.