Positioning Statement:
The Ford Fusion is a comfortable and stylish mid-size sedan that competed in a highly competitive segment, offering a blend of European driving dynamics and American practicality.
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Chrysler Sebring/200
Design Philosophy:
European-influenced styling and driving dynamics, derived from Mazda's CD3 platform.
Manual Value Proposition:
Provides official, OE-derived repair and maintenance information, offering significant cost savings over professional repair services and superior detail compared to generic repair guides.
Geographic Coverage:
North America (primarily US and Canada)
Trim Level Coverage:
S, SE, SEL
Estimated Page Count:
Extensive (Digital Format, equivalent to over 2000 printed pages)
Type:
Service and Repair Manual Software
Format:
Online Software Access (Web Browser Based)
Compatibility:
PC, Laptop, Smartphone, Tablet (via web browser)
Powertrain:
Engine mechanical, fuel system, cooling system, exhaust system, engine management, driveline (FWD)
Chassis:
Suspension (front and rear), steering system, brake system (front and rear), wheels and tires
Body And Interior:
Body construction, exterior trim, interior trim, seats, glass, doors, HVAC system
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical systems, Powertrain Control Module (PCM) diagnostics, chassis electronics
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush
Repair:
Engine component replacement (e.g., alternator, starter, water pump), suspension component replacement (e.g., struts, ball joints), brake component replacement (e.g., pads, rotors), steering component replacement (e.g., tie rods), exhaust system repair, HVAC component replacement, electrical component troubleshooting and replacement
Diagnostics:
OBD-II diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides, diagnostic flowcharts
Depth:
Comprehensive, OE-level detail
Detail Level:
Includes detailed diagnostic procedures, component testing specifications, torque values, wiring diagrams, and assembly/disassembly instructions
Engine Code:
GZ (2.3L Duratec)
Engine Type:
Inline-4 Cylinder, DOHC, 16-Valve
Displacement:
2298 cc (140 ci)
Bore X Stroke:
87.5 mm x 94.0 mm (3.44 in x 3.70 in)
Horsepower:
160 hp @ 6000 rpm
Torque:
156 lb-ft @ 4500 rpm
Engine Code:
JL (3.0L Duratec 30 V6)
Engine Type:
V6, DOHC, 24-Valve
Displacement:
2967 cc (181 ci)
Horsepower:
221 hp @ 6250 rpm
Torque:
203 lb-ft @ 4800 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Regular 87 Octane (Minimum)
Emission Controls:
Catalytic Converter, On-Board Diagnostics II (OBD-II)
NHTSA Front Crash Test:
★★★★★ (5-Star)
NHTSA Side Impact Crash Test:
★★★★★ (5-Star)
IIHS Front Offset Crash Test:
Good
IIHS Side Impact Crash Test:
Good
Traction Control:
Standard (AdvanceTrac on some trims)
Electronic Stability Control:
Standard (AdvanceTrac on some trims)
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Front seat-mounted side airbags
Airbags Curtain:
Front and rear side curtain airbags
Seatbelts:
3-point front and rear seat belts with pretensioners
Audio System Options:
Standard AM/FM/CD audio system, optional SiriusXM satellite radio, optional premium sound systems.
Display:
Basic LCD display for audio and climate control.
Tire Pressure Monitoring:
Available on select trims.
Auxiliary Input:
Available on some audio systems for connecting external music devices.
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, depending on driving conditions and oil type used.
Engine Coolant Flush:
Every 100,000 miles or 10 years (refer to manual for specific coolant type and procedure).
Spark Plug Replacement:
Approximately 100,000 miles (for iridium-tipped spark plugs).
Transmission Fluid Change Auto:
Check manual; generally recommended around 60,000-100,000 miles, or under severe use.
Engine Oil:
SAE 5W-20, API Certified (Refer to Owner's Manual for exact specification and capacity, typically around 4.5-5 quarts for 2.3L).
Engine Coolant:
Ford Premium Engine Coolant (Orange), meeting specification WSS-M97B44-D or equivalent (50/50 mix with distilled water).
Transmission Fluid Auto:
MERCON LV Automatic Transmission Fluid (ATF) (Refer to Owner's Manual for exact specification and capacity).
Brake Fluid:
DOT 3 (Refer to Owner's Manual for specific type).
Common Problem 1:
Transmission shudder or slipping (especially with automatic transmissions, sometimes related to torque converter or valve body).
Common Problem 2:
Power steering leaks or whining noise (often due to pump or steering rack issues).
Common Problem 3:
Front suspension noises (e.g., clunking or rattling, often related to worn control arm bushings or ball joints).
Common Problem 4:
Check Engine Light (CEL) due to various sensor failures (e.g., Mass Air Flow sensor, Oxygen sensors).
Common Problem 5:
HVAC system issues (e.g., blend door actuator failures, A/C compressor problems).
Ford Sedan History:
Ford has a long history of producing popular sedans, including iconic models like the Ford Falcon, Fairlane, LTD, Taurus, and Focus.
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Taurus in the mid-size sedan segment, though the Taurus nameplate was later revived.
Cd3 Platform Relation:
The Fusion shares its platform with the Mazda 6, demonstrating Ford's strategy of leveraging Mazda's engineering expertise after forming a strategic alliance.
Manufacturing Location:
Flat Rock, Michigan, USA