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Gilera GP800 I.E. 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Year: 2007 Model Variant: I.E. (Injection Electronique) 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, GT (Grand Tourer) Scooter Unique Selling Proposition: Performance-oriented...
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类型: Motorcycle
厂商:
斯库: 54345
Gilera GP800 I.E. 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Year:
2007
Model Variant:
I.E. (Injection Electronique)
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, GT (Grand Tourer) Scooter
Unique Selling Proposition:
Performance-oriented maxi-scooter bridging motorcycle and scooter characteristics.
Competitive Analysis
Key Competitors 2007:
Yamaha TMAX, Suzuki Burgman 650, Aprilia Atlantic 500, BMW C1 (earlier, but in a similar niche).
Key Features
Engine Architecture:
Large displacement V-twin engine for a scooter.
Styling:
Sporty, aggressive styling reminiscent of motorcycles.
Handling:
Chassis and suspension tuned for agile handling and stability at higher speeds.
Technology Integration:
Electronic fuel injection for performance and emissions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Intended Audience:
Mechanics and DIY enthusiasts
Page Count
Estimated Page Count:
Extensive (typical factory service manuals range from 300-1000+ pages)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
Likely English (based on product description, though original may vary)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, repair of engine components (pistons, cylinders, crankshaft, valve train).
Engine Management I E:
Fuel injection system (EFI), ignition system, sensors, actuators, ECU diagnostics and programming.
Transmission Drivetrain:
Removal, disassembly, assembly, and inspection of the automatic transmission and final drive.
Chassis Suspension:
Front and rear suspension systems, fork assembly, shock absorbers, steering system.
Braking System:
Front and rear brake system components, hydraulic lines, master cylinders, calipers, discs, ABS system (if equipped).
Electrical System:
Wiring diagrams, lighting, starting and charging system, battery, fuses, relays, horn, instrument panel.
Bodywork Fairings:
Fairing removal, installation, and repair; seat, luggage compartment access.
Cooling System:
Radiator, coolant flow, thermostat, fan operation.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter servicing, chain/belt adjustment (if applicable).
Diagnostic Troubleshooting:
Systematic identification and resolution of common and uncommon faults and performance issues.
Component Removal Installation:
Detailed steps for removing and reinstalling all major and minor components.
Disassembly Assembly:
Step-by-step instructions for taking apart and putting back together various sub-assemblies.
Adjustments Calibration:
Procedures for adjusting brakes, clutch, throttle, and other systems as needed.
Torque Specifications:
Essential torque values for critical fasteners across all systems.
Technical Depth
Depth Level:
Comprehensive factory-level repair and maintenance information.
Diagnostic Tools:
Likely references diagnostic tools or procedures requiring specific equipment for EFI systems.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Typically searchable text within a well-digitized PDF.
Print Quality
Printability:
Designed for easy printing of specific sections or the entire manual.
Binding Type
Physical Binding:
N/A (Digital PDF Download)
Paper Type
Physical Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, liquid-cooled
Displacement:
799 cc
Bore X Stroke:
88 mm x 66 mm
Compression Ratio:
9.3:1
Valve Train:
SOHC, 4 valves per cylinder (likely actuation via cam chain).
Performance
Horsepower Claimed:
Approx. 50-55 HP (at crankshaft)
Torque Claimed:
Approx. 70-75 Nm (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (I.E.)
Fuel Type:
Unleaded Petrol (Gasoline)
Fuel Tank Capacity:
Approx. 16 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Transmission Fluid:
Specific CVT fluid (refer to manual for exact type and capacity, e.g., Motul Scooter Gear Oil Expert 80W90 or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 2250 mm
Width:
Approx. 800 mm
Height:
Approx. 1450 mm
Wheelbase:
Approx. 1590 mm
Weights
Dry Weight:
Approx. 230-240 kg
Gross Vehicle Weight Rating Gvwr:
Approx. 430-450 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter segment typically not subjected to automotive crash testing standards).
Active Features
Braking System Type:
Disc brakes front and rear, likely with ABS as an option or standard on some variants.
Anti Lock Braking System ABS:
Optional or standard depending on market/trim. Manual will detail ABS system operation and service.
Passive Features
Lighting:
Halogen headlights, LED taillight/indicators (depending on specific execution).
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display with speed, RPM, fuel level, coolant temperature, odometer, trip meters, and warning lights.
Driver Assistance
ABS Integration:
ABS module and sensor operation for enhanced braking stability.
Connectivity
Diagnostics Port:
On-board diagnostics (OBD) port or proprietary diagnostic connector for engine management system access.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 - 7,500 km or annually (refer to manual for exact interval).
Air Filter Inspection:
Every 7,500 km, replace as needed.
Spark Plug Replacement:
Typically every 10,000 - 15,000 km (refer to manual for plug type and gap).
Transmission Fluid Change:
Every 10,000 - 15,000 km or every two years.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle engine oil, e.g., API SG/SH/SJ or higher, JASO MA/MA2 rated. Viscosity: 10W-40 or 15W-50 depending on climate (refer to manual for exact spec).
Coolant Type:
Ethylene glycol based antifreeze coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for precise specification, especially if ABS is present).
Known Issues
Potential Issues Reported:
Some owners have reported occasional issues with the CVT drive system's longevity, electrical gremlins, or specific sensor failures. The manual is crucial for diagnosing and addressing these.
Maintenance Priority Areas:
Regular checks of the CVT belt condition, variator rollers, and proper functioning of the EFI system are paramount for longevity and performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycling, known for performance-oriented models.
Model Evolution
Gp800 Development:
The GP800 was developed to offer motorcycle-like performance in a maxi-scooter platform, leveraging Piaggio Group's engine technology.
Production
Manufacturing Location:
Italy (under Piaggio Group ownership)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2007 model are not widely publicized, the GP800 was recognized for its unique V-twin engine and sporty performance in the maxi-scooter segment.
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