Harley Davidson FXSTC Softail Duece 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTC Softail Custom Year: 2007 Codes Chassis Code: FXSTC Engine Family Code: Twin Cam 96 👋 Introduction Market Position Positioning: The FXSTC Softail...

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标签: 2007 FXSTC Harley Davidson Misc Motorcycle Motorcycles Softail Duece

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXSTC Softail Custom

Year:

Codes

Chassis Code:

FXSTC

Engine Family Code:

Twin Cam 96

👋 Introduction

Market Position

Positioning:

The FXSTC Softail Custom represents a blend of classic Harley-Davidson styling with modern performance and comfort, targeting riders who appreciate custom aesthetics and a refined riding experience.

Competitive Analysis

Competitors:

Competes with other cruiser motorcycles in its displacement class, offering a distinct Harley-Davidson riding feel and customization potential.

Key Features

Features:

Distinctive Softail frame with hidden rear suspension, custom styling cues, powerful Twin Cam 96 engine, 6-speed transmission, chrome accents.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Maintenance

Secondary Coverage:

Troubleshooting and Diagnostics

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 96, top-end, bottom-end, fuel system, ignition system, cooling system (air-cooled)

Transmission:

6-speed Cruise Drive, clutch, primary drive, gearshifting mechanisms

Chassis:

Frame, front suspension (forks), rear suspension (shock absorbers), steering system, swingarm

Electrical:

Wiring diagrams, battery, charging system, ignition, lighting, instrumentation, security system

Brakes:

Front and rear brake systems, master cylinders, calipers, lines, hydraulic service

Fuel System:

Fuel injection (EFI), fuel pump, fuel filter, throttle body

Exhaust System:

Exhaust pipes, mufflers, heat shields

Bodywork:

Fenders, fuel tank, seat, handlebars, controls, body panels, lighting mounts

Procedures Included

Maintenance:

Oil changes, filter replacement, spark plug service, belt inspection and tensioning, brake fluid flush, fork oil service

Troubleshooting:

Diagnostic flowcharts for common issues, error code interpretation

Repair:

Engine overhaul, transmission rebuild, suspension repair, brake caliper overhaul, electrical component replacement

Diagnostics:

Component testing, wiring harness checks, fuel pressure testing, ignition timing checks

Engine Rebuild:

Detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Includes torque specifications and clearances.

Transmission Overhaul:

Comprehensive steps for transmission disassembly, gear inspection, shift drum and fork servicing, bearing replacement, and reassembly. Details on clutch pack servicing.

Suspension Service:

Instructions for fork seal replacement, fork oil changes, rear shock absorber inspection and replacement. Includes specifications for fork oil levels and quantities.

Electrical Diagnostics:

Extensive wiring diagrams for all circuits, component testing procedures for sensors, actuators, and control modules, troubleshooting flowcharts for electrical faults.

Fuel System Calibration:

Guidance on troubleshooting fuel injection system errors, checking fuel pressure, throttle body cleaning, and sensor diagnostics.

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, suitable for printing. Searchable text for easy navigation.

Print Quality

Scalability:

Printable at original size or scaled for screen viewing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cu in (1584 cc)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Torque:

92.6 ft-lbs @ 3500 rpm (125.6 Nm @ 3500 rpm)

Power:

Estimated 60-70 HP (Specific figures vary and are not typically published by Harley-Davidson for retail models)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane

Ignition System

Ignition:

High-performance electronic ignition

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Clutch:

Hydraulic, multi-plate wet clutch

Features

Primary Drive:

Plated, finished in chrome, chain drive

Final Drive:

Belt drive, 29T sprocket, 68T pulley

📐 Dimensions

Exterior

Length:

92.3 in (2344 mm)

Width:

35.2 in (894 mm)

Height:

49.6 in (1260 mm)

Wheelbase:

64.5 in (1638 mm)

Ground Clearance:

4.5 in (114 mm)

Weights

Dry Weight:

680 lbs (308 kg)

Gross Vehicle Weight Rating:

1040 lbs (472 kg)

Fuel Capacity:

5.0 gal (19 L)

Wheels Tires

Front Tire:

MT90B16 72H

Rear Tire:

130/70B18 70H

Front Wheel:

Cast aluminum, 16-inch

Rear Wheel:

Cast aluminum, 18-inch

🛡️ Safety Features

Ratings

NHTSA Rating:

Not applicable for motorcycles.

Active Features

Brakes:

Dual-action, front hydraulic disc brake; single-action, rear hydraulic disc brake.

Lighting:

Halogen headlamp, LED tail light and stop light, amber incandescent front and rear turn signals.

Passive Features

Frame:

Steel, triple-cradle frame with a concealed system of C-shaped steel in the rear section to mimic the appearance of a swingarm.

Security:

Factory-installed hands-free security system with siren and tamper sensors.

💡 Technology Features

Infotainment

Audio System:

Optional audio system may be available, typically integrated into the handlebar console or fairing (if equipped).

Driver Assistance

Assistance Features:

ABS brakes were an option for this model, which is a key safety and performance technology.

Connectivity

Connectivity Features:

Primarily focused on vehicle systems; no integrated smartphone connectivity as found in modern vehicles.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter.

Fluid Specifications

Engine Oil:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent meeting Harley-Davidson specifications)

Engine Oil Capacity:

3.4 US qt (3.2 L) with filter change

Transmission Oil:

Harley-Davidson Genuine Formula + Transmission Lubricant (or equivalent meeting Harley-Davidson specifications)

Transmission Oil Capacity:

2.8 US qt (2.7 L)

Primary Chain Case Oil:

Harley-Davidson Genuine Formula + Transmission Lubricant (or equivalent meeting Harley-Davidson specifications)

Primary Chain Case Oil Capacity:

1.0 US qt (0.95 L)

Brake Fluid:

DOT 4 (for hydraulic clutch and brake systems)

Fork Oil:

Harley-Davidson Suspension Oil (e.g., 10W, specific viscosity may vary by fork type; consult manual)

Known Issues

Common Problems:

Potential for primary drive chain tensioner wear, exhaust header leaks, and occasional electrical gremlins. The service manual provides detailed troubleshooting for these.

Filters

Oil Filter Part Number:

Typically 63796-77A or equivalent (e.g., 28744-99, 63731-36B – verify specific fitment in manual)

Air Filter Part Number:

Varies by aftermarket or stock configuration; consult manual for stock part number or specific maintenance instructions.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson has a long-standing legacy in motorcycle manufacturing, dating back to 1903, known for its V-twin engines and iconic cruiser styling.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1984, revolutionized Harley-Davidson's design by concealing rear suspension for a rigid hardtail look while retaining modern comfort.

Production

Production Period:

The FXSTC Softail Custom model was produced by Harley-Davidson for a number of years within the Softail family, with significant updates occurring throughout its production.

Manufacturing Location:

Harley-Davidson motorcycles are primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Model Recognition:

Harley-Davidson motorcycles, including the Softail line, are consistently recognized for their style, build quality, and riding experience by enthusiast publications and riders worldwide.

Ratings

Ownership Satisfaction:

Harley-Davidson generally scores high in owner satisfaction surveys due to brand loyalty and the emotional connection riders have with the marque.