🏷️ Basic Information

Make:

Harley Davidson

Model:

Sportster

Year:

2007

Product Name:

Harley Davidson Sportster 2007 Repair Service Manual

Product Type:

Workshop Repair Service Manual

Product Format:

PDF Download

👋 Introduction

Market Segment:

Cruiser Motorcycle Segment

Target Audience:

Harley Davidson Sportster owners, independent repair shops, and motorcycle enthusiasts.

Manual Value Proposition:

Provides comprehensive, factory-level repair and maintenance information, enabling owners to perform a wide range of service tasks, saving on dealership costs.

Feature 1:

All-inclusive coverage for the 2007 Harley Davidson Sportster line.

Feature 2:

Detailed troubleshooting guides for common issues.

Feature 3:

Clear, concise language and professional diagrams.

Feature 4:

Essential for maintaining peak performance and longevity.

📋 Manual Details

Models Covered:

All Sportster Models

Engines Covered:

All Engine Variants

Trims Covered:

All Trim Levels

Estimated Pages:

High (Full Workshop Manual Scope)

Type:

Professional Technical Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of all engine components.

Fuel System:

Carburetor (if applicable) or Fuel Injection (EFI) system, fuel pump, fuel filter, fuel lines, and tank.

Ignition System:

Ignition module, spark plugs, ignition coils, and wiring.

Transmission Drivetrain:

Clutch, gearbox, primary drive, final drive (belt/chain), and related components.

Electrical System:

Battery, charging system (stator, regulator/rectifier), lighting, starting system, ignition switch, fuses, relays, and all wiring diagrams.

Brake System:

Front and rear brake calipers, master cylinders, brake lines, brake fluid, and related components.

Suspension System:

Front fork (telescopic), rear shock absorbers, linkages, and bearings.

Steering System:

Handlebars, steering head bearings, and triple clamps.

Wheel Tire Assembly:

Wheels, spokes, hubs, bearings, and tire maintenance.

Frame Bodywork:

Frame inspection, body panel removal/installation, fenders, seat, and fuel tank.

Controls Cables:

Throttle cables, clutch cable, brake cables, and control levers.

Routine Maintenance:

Oil changes, filter replacement, chain/belt adjustment, brake pad inspection, tire pressure checks, and lubrication points.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable for EFI models).

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation.

Overhaul Rebuild:

Complete engine and transmission overhaul procedures.

Electrical Diagnostics:

Wiring diagrams, circuit testing, and component diagnosis.

Suspension Fork Service:

Fork seal replacement, fluid changes, and internal component service.

Brake Bleeding:

Proper procedures for bleeding brake systems.

Torque Specifications:

Essential torque values for critical fasteners.

Depth Level:

Comprehensive (from basic maintenance to complete engine rebuilds and advanced diagnostics).

Detail Level:

Highly detailed, with step-by-step instructions, exploded views, and diagrams.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval.

Print Quality:

High resolution, suitable for printing individual pages or the entire manual.

Binding:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Family:

Evolution (Evo)

Engine Configuration:

V-Twin, Air-Cooled

Displacement Options:

883cc (53.9 cu in) and 1200cc (73.4 cu in) variants typically available.

Horsepower Typical:

Approximately 50-60 HP for 883cc, 65-75 HP for 1200cc (varies by specific model and tuning).

Torque Typical:

Approximately 53-60 lb-ft for 883cc, 68-75 lb-ft for 1200cc (varies by specific model and tuning).

Fuel Delivery Efi:

Electronic Fuel Injection (EFI) standard on many 2007 models.

Fuel Delivery Carburetor:

Some 883cc models may retain the Keihin CV Carburetor.

Compression Ratio 883:

Typically around 8.8:1

Compression Ratio 1200:

Typically around 9.7:1

🔧 Transmission

Transmission Type:

5-speed Constant Mesh

Optional Transmissions:

N/A (Standard 5-speed)

Primary Drive:

Enclosed Primary Drive (Wet Clutch)

Final Drive:

Belt Drive

Primary Chain Case Fluid:

Harley-Davidson Primary Chain Lubricant or equivalent SAE 20W-50 motor oil (check manual for exact spec).

Primary Chain Case Capacity:

Approximately 2.7 US quarts (2.5 L) (check manual for exact spec).

📐 Dimensions

Wheelbase Typical:

Around 56.0 inches (1422 mm)

Seat Height Unladen Typical:

Around 26.7 inches (678 mm)

Dry Weight Typical:

Around 475-500 lbs (215-227 kg)

Gross Vehicle Weight Rating Gvwr Typical:

Around 900-940 lbs (408-426 kg)

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycles typically not subjected to standardized automotive crash testing; focus is on rider safety features).

Active Safety Features:

Disc brakes (front and rear), robust chassis design.

Passive Safety Features:

Frame design, rider positioning.

💡 Technology Features

Infotainment Features:

Base models typically feature a simple analogue speedometer and indicator lights. Higher trim levels might offer basic audio system integration or preparation.

Driver Assistance Features:

N/A (Focus on mechanical and electrical systems for this era of Sportster).

Efi System Details:

Delphi Electronic Fuel Injection system (on applicable models) managed by an Engine Control Module (ECM) for optimized fuel delivery and emissions.

🔧 Maintenance

Initial Service:

Typically around 1,000 miles (1,600 km) or 6 months.

Subsequent Service:

Generally every 5,000 miles (8,000 km) or 12 months for routine maintenance. Specific intervals for spark plugs, brake fluid, etc., will be detailed in the manual.

Engine Oil Specification:

Harley-Davidson recommends specific V-Twin motorcycle oils, typically SAE 20W-50. Always consult the manual for the exact specification and API rating.

Engine Oil Capacity:

Approximately 2.8 US quarts (2.6 L) for 883cc, 3.0 US quarts (2.8 L) for 1200cc (check manual for exact specification).

Brake Fluid Type:

DOT 4 recommended for hydraulic brake systems.

Fork Oil Type:

Specific fork oil grades (e.g., 10W) as per manual.

Common Wear Items:

Clutch plates, brake pads, wheel bearings, fork seals, and drive belt can be subject to wear depending on riding conditions.

Potential Issues 2007:

EFI system diagnostics (if applicable), occasional electrical gremlins, and normal engine wear. The manual will detail how to address these.

📚 Vehicle History

Brand History Highlight:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.

Sportster Line Introduction:

The Sportster model line was first introduced in 1957, making it one of Harley-Davidson's longest-running and most popular models.

2007 Model Year Updates:

2007 saw significant updates, including the introduction of Electronic Fuel Injection (EFI) across most Sportster models, replacing carburetors on many variants. Improved frame and suspension components were also common.

Production Location:

United States (primarily Milwaukee, Wisconsin and Kansas City, Missouri).

🏆 Awards & Recognition

Model Recognition:

The Harley-Davidson Sportster line is consistently recognized for its iconic status and customizable nature within the motorcycle community. Specific awards for the 2007 model are less common than overall model recognition.