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Harley Davidson Sportster 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster Year: 2007 Codes Chassis Code: XL 👋 Introduction Market Position Segment: Cruiser / Performance Motorcycle Competitive Analysis Competitors: Yamaha V-Star, Honda Shadow,...
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类型: Motorcycle
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Harley Davidson Sportster 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster
Year:
2007
Codes
Chassis Code:
XL
👋 Introduction
Market Position
Segment:
Cruiser / Performance Motorcycle
Competitive Analysis
Competitors:
Yamaha V-Star, Honda Shadow, Suzuki Boulevard
Key Features
Sportster Legacy:
Known for its iconic V-twin engine, accessible seating, and customization potential.
📋 Manual Details
Coverage Areas
All Sportster Models 2007:
Yes
Page Count
Total Pages:
989
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, and reassembly procedures
Fuel System:
Carburetor tuning and repair (for applicable models), fuel injection system diagnostics and servicing
Ignition System:
Spark plugs, ignition coils, timing, electronic control module (ECM) troubleshooting
Transmission And Drivetrain:
Clutch operation, gear shifting, primary drive, belt drive maintenance and repair
Suspension And Steering:
Front fork service, rear shock absorber replacement, steering head bearing adjustment
Braking System:
Brake pad replacement, caliper servicing, bleeding procedures, master cylinder maintenance
Electrical System:
Wiring diagrams, lighting, battery maintenance, starter motor, alternator, fuses, relays
Chassis And Frame:
Frame inspection, component mounting, subframe integrity
Bodywork And Trim:
Fender removal and installation, fuel tank servicing, seat adjustments
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable), tire pressure checks
Troubleshooting Guides:
Diagnostic flowcharts for common performance issues and system failures
Component Rebuilds:
Detailed steps for rebuilding carburetors, brake calipers, and other major components
Diagnostic Procedures:
Step-by-step guides for identifying and resolving mechanical and electrical faults
Wiring Diagrams:
Comprehensive and detailed electrical schematics for all circuits
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, advanced diagnostics, and complete component overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Clarity:
High-resolution scans ensuring clear text and diagrams.
Binding Type
Binding:
Digital (Instant Download)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution V-Twin
Engine Displacement:
88 cubic inches (1450cc) - common for 2007 models
Cooling System:
Air-cooled
Performance
Horsepower Est:
Approx. 70-75 HP (varies by specific model and tuning)
Torque Est:
Approx. 85-90 ft-lbs (varies by specific model and tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) or Keihin CV Carburetor (depending on specific Sportster variant)
Fuel Type:
Unleaded Gasoline, minimum 91 octane recommended
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Final Drive:
Belt drive
Transmission Fluid Spec:
Harley-Davidson Syn3 or equivalent SAE 20W50 motorcycle oil
📐 Dimensions
Exterior
Wheelbase:
Approx. 60.0 inches (1524 mm) (varies slightly by model)
Seat Height:
Approx. 26.5 inches (673 mm) (unladen, varies by model)
Weights
Dry Weight:
Approx. 575 lbs (261 kg) (varies by model)
🛡️ Safety Features
Ratings
Safety Certification:
DOT and ECE compliant lighting and safety features.
Active Features
Braking System Type:
Dual-piston calipers, front and rear disc brakes.
ABS Availability:
Optional on some 2007 Sportster models (e.g., XL1200C).
Passive Features
Lighting:
Halogen headlamp, LED tail lamp, amber turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation (speedometer, tachometer, odometer, fuel gauge). No integrated infotainment system.
Driver Assistance
Driver Assistance Features:
None standard.
Connectivity
Connectivity Options:
None standard. Aftermarket options may be available.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles or 6 months (whichever comes first)
Subsequent Service:
Every 5,000 miles or 12 months (whichever comes first)
Fluid Specifications
Engine Oil Type:
Harley-Davidson SAE 20W50 Syn3 or equivalent air-cooled V-twin motorcycle oil.
Engine Oil Capacity:
Approximately 3.5 US quarts (3.3 liters) (check dipstick).
Primary Chain Case Oil Type:
Harley-Davidson Primary Chaincase Lubricant or equivalent.
Primary Chain Case Oil Capacity:
Approximately 1 quart (0.95 liters).
Transmission Oil Type:
Harley-Davidson Syn3 or equivalent SAE 20W50 motorcycle oil.
Transmission Oil Capacity:
Approximately 0.9 US quarts (0.85 liters).
Brake Fluid Type:
DOT 4 (for most models)
Fork Oil Type:
Harley-Davidson Type E or equivalent SAE 10W fork oil (check specific model).
Known Issues
Clutch Adjustment:
May require periodic adjustment for smooth engagement.
Belt Drive Tension:
Correct belt tension is crucial for longevity; requires checking and adjustment.
Carburetor Tuning:
CV carburetors can be sensitive to altitude and modifications; requires proper tuning.
Electrical Connections:
Corrosion on connectors can lead to intermittent electrical issues; regular inspection recommended.
📚 Vehicle History
Brand Heritage
Harley Davidson Founding:
Founded in 1903, one of the oldest motorcycle manufacturers.
Model Evolution
Sportster Introduction:
The Sportster line dates back to 1957, evolving significantly over decades.
Production
Manufacturing Location:
Kansas City, Missouri, USA
🏆 Awards & Recognition
Recognitions
Sportster Acclaim:
The Sportster line has a long-standing reputation as a versatile and iconic American motorcycle.
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