Target Audience:
Do-it-yourself mechanics, owners seeking to save on dealer labor costs
Value Proposition:
Cost savings compared to dealership labor rates ($70+/hour), empowering owners with maintenance knowledge
Delivery Method:
Instant Download, NO waiting
Usage Flexibility:
Print only necessary pages or entire manual
Manual Title:
2007 Harley-Davidson Sportster Service Repair Manual SET XL883 XL1200 Custom Low Roadster 50th Anniversary Edition
Included Manuals:
Service Manual, Electrical Diagnostics Manual
Primary Type:
Service and Repair Manual
Secondary Type:
Electrical Diagnostics Manual
Digital Features:
Clickable menu, keyword searchable, printable
Compatibility:
Compatible with all versions of Windows & Mac
Requirements:
Adobe PDF Reader
Service Manual Chapters:
Maintenance, Chassis, Engine, Fuel System, Drive, Transmission, Electrical
Electrical Manual Chapters:
Starting/Charging, Instruments, TSM/HFSM, Engine Management
Chassis Components:
Frame, suspension (forks, shocks), wheels, tires, steering, brakes, foot controls.
Drive Components:
Primary drive system (clutch, chain), final drive system (belt, sprockets).
Repair Topics:
All repair topics, troubleshooting, diagnostics
Maintenance Procedures:
Scheduled maintenance, routine checks
Diagnostic Procedures:
Detailed diagnostics for all systems
Engine Rebuild:
Procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications and tolerances.
Electrical Troubleshooting:
Systematic troubleshooting guides for electrical circuits, including wiring diagrams and fault code interpretation.
Depth Of Coverage:
Comprehensive, from basic maintenance to advanced repair and diagnostics
Visual Aids:
Detailed diagrams, illustrations, photos, exploded views
Component Level Detail:
Detailed coverage of individual components within each system, including specifications and disassembly/assembly procedures.
Engine Family:
Evolution (Evolution Big Twin and Sportster Evolution Engine)
Engine Displacement Variants:
883cc (XL883, XL883C, XL883R, XL883L), 1200cc (XL1200C, XL1200L, XL1200R)
Engine Configuration:
Air-cooled, Evolution V-twin
Compression Ratio 883:
Estimated 8.8:1 (Subject to specific model variations, refer to manual for exact specs)
Compression Ratio 1200:
Estimated 9.7:1 (Subject to specific model variations, refer to manual for exact specs)
Fuel Delivery System:
Carburetor (Keihin CV) or Electronic Fuel Injection (EFI) depending on specific model variant
Ignition System:
Electronic Ignition
Carburetor Details Xl883:
Keihin CV Carburetor, specify size (e.g., 39mm) based on model variant.
Efi Details Xl1200:
Electronic Fuel Injection system, details on sensors and actuators provided.
Wheelbase Xl883 Variants:
Approx. 59.6 inches (varies slightly by model)
Wheelbase Xl1200 Variants:
Approx. 59.6 inches (varies slightly by model)
Dry Weight Xl883:
Approx. 545-560 lbs (varies by model)
Dry Weight Xl1200:
Approx. 545-560 lbs (varies by model)
Safety Ratings:
Motorcycle safety standards of the era (specific crash test ratings not typically applicable)
Braking System Front:
Single Disc, Hydraulic, often with 4-piston caliper
Braking System Rear:
Single Disc, Hydraulic, often with 2-piston caliper
Lighting:
Halogen headlight, LED tail light, amber turn signals
Instrumentation:
Analog speedometer, tachometer (model dependent), odometer, trip meter, indicator lights.
ABS:
Anti-lock Braking System (ABS) may be an optional feature on certain 2007 models; refer to manual for confirmation.
Diagnostic Ports:
J1850 VPW for diagnostic communication (covered in electrical manual).
Oil Change Interval:
Typically every 2,500 - 5,000 miles or annually, refer to manual for exact recommendation.
Primary Chain Case Oil Change:
Refer to manual; often concurrent with engine oil changes.
Spark Plug Replacement:
Refer to manual; typically 10,000-15,000 miles.
Engine Oil Type:
Harley-Davidson 20W50 or equivalent motorcycle-specific oil (check manual for exact grade).
Primary Chain Case Fluid:
Harley-Davidson Primary Chain Lubricant or suitable primary fluid (refer to manual).
Transmission Fluid Type:
Harley-Davidson Transmission Lubricant or suitable motorcycle transmission fluid (refer to manual).
Brake Fluid Type:
DOT 4, refer to manual for specific system requirements.
Fork Oil Type:
Specific fork oil weight and quantity detailed in manual.
Common Wear Items:
Clutch plates, brake pads, wheel bearings, tires, spark plugs, drive belt.
Electrical Concerns:
Potential for aging wiring or module issues (covered in electrical manual).
Fuel System Maintenance:
Carburetor cleaning/rebuilding or fuel injector cleaning for EFI models (detailed in manual).
Brand Identity:
Iconic American motorcycle manufacturer known for V-twin engines and custom culture.
Sportster Lineage:
Long-standing model line dating back to the 1950s, known for its sporty character.
Production Era:
Continuous production since 1957, with 2007 representing a modern iteration.
Special Editions:
50th Anniversary Edition signifies a milestone celebration for the Sportster model.
