Market Coverage:
Global (primarily Australia, Asia-Pacific, Europe)
Estimated Page Count:
Approx. 2000+ pages (comprehensive, combined sections)
Manual Type:
Factory Service Repair Manual
Content Type:
Comprehensive Repair, Service, and Diagnostic Manual
Accessibility:
Instantly accessible via digital download, eliminating shipping delays and costs.
Powertrain:
Engine (including specific variants), Transmission (manual and automatic), Drivetrain (4WD system, differentials, driveshafts)
Chassis And Body:
Frame, Cab structure, Suspension (front and rear), Steering system, Wheels and Tires, Brakes (hydraulic and parking), Axles
Electrical And Comfort:
Lighting, Instrumentation, HVAC (Heating, Ventilation, Air Conditioning), Power accessories, Security system, Restraints (Airbags, Seatbelts)
Fuel System Diesel:
Detailed procedures for fuel filter replacement, injector testing and replacement, high-pressure fuel pump diagnostics, and fuel tank service.
Cooling System:
Radiator, fan clutch, water pump, thermostat, heater core, and coolant flush procedures.
Exhaust System:
Catalytic converter, muffler, exhaust pipes, and oxygen sensor (if applicable) replacement.
Body And Paint Repair:
Information on frame straightening, body panel repair, and potentially paint code referencing.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Diagnostics And Troubleshooting:
Symptom-based troubleshooting guides, diagnostic codes (OBD-II), electrical circuit diagrams
Repair And Overhaul:
Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement
Body And Interior Repair:
Covers body panel replacement, interior trim removal and installation, door mechanisms, and glass replacement.
Steering And Suspension Overhaul:
Detailed instructions for replacing ball joints, tie rod ends, control arms, shock absorbers, and steering rack/box assembly.
Air Conditioning Service:
Refrigerant handling, component replacement (compressor, condenser, evaporator), and leak detection procedures.
Electrical Component Testing:
Testing procedures for alternators, starter motors, ignition systems (petrol), sensors, and actuators.
Depth Of Information:
Comprehensive. Covers from basic adjustments and fluid checks to full engine and transmission rebuilds, including torque specifications and diagnostic procedures.
Electrical Diagrams:
Includes detailed wiring diagrams for all major electrical systems, aiding in complex troubleshooting and repair.
Diagnostic Tools:
Information often references specific diagnostic scan tools and procedures for accessing and interpreting engine control module (ECM) data.
Special Tools:
Highlights any required special tools for specific procedures, such as timing belt tensioners or injection pump removal tools.
Engine Codes And Variants:
Commonly found with 4JJ1-TC (3.0L Turbo Diesel Common Rail), 4JK1-TC (2.5L Turbo Diesel Common Rail), and potentially older 4JX1 (3.0L Direct Injection Turbo Diesel) or 4ZE1 (2.8L Diesel) variants. Petrol engines (e.g., 4G64 2.4L) were also available in certain markets.
Power And Torque 3.0L 4Jj1-Tc:
Approx. 130-146 hp (97-109 kW) and 294-320 Nm torque (specific figures vary by tune and market).
Fuel Injection System:
Common Rail Direct Injection (CRDI) for diesel engines.
Engine Codes And Variants
Specific Diesel Engine Codes:
4JJ1-TC (3.0L Turbo Diesel Common Rail), 4JK1-TC (2.5L Turbo Diesel Common Rail)
Wheelbase Options:
Varies by cab configuration (Single, Space, Dual), typically ranging from around 2950 mm to 3380 mm.
Ground Clearance:
Typically around 200-225 mm, depending on suspension and tire fitment.
Bed Length Options:
Varies significantly by cab configuration, from short beds on single cabs to longer beds on extended or dual cabs.
Gross Vehicle Weight Rating:
Typically in the 2800-3000 kg range (GVWR).
Oil Change Interval Diesel:
Typically every 5,000 km or 6 months for severe use, or 10,000 km / 12 months for normal use, depending on operating conditions and oil specification. Refer to manual for precise intervals.
Engine Oil Specification:
For 4JJ1-TC 3.0L diesel: API CI-4 or CJ-4 specification, SAE 5W-30 or 10W-30 (depending on climate). Capacity approx. 7.5-8.0 liters. Always verify with manual.
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil. Capacity approx. 2.5-3.0 liters.
Transmission Fluid Automatic:
GM DEXRON-III (or equivalent specification). Capacity approx. 7.0-8.0 liters (pan drop refill).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Coolant Type:
Ethylene glycol-based coolant (typically green or long-life orange/pink, depending on OEM specification). Capacity approx. 8.0-9.0 liters.
Common Wear Items:
Clutch wear (manual transmissions), suspension bushes and ball joints due to load-carrying, EGR valve issues (diesel), turbocharger wear (high mileage), injector issues (diesel - dependent on fuel quality).
Diesel Particulate Filter:
While less common on 2007 models compared to later ones, DPF regeneration issues could arise if not operated under suitable conditions for regeneration cycles.