Vehicle Segment:
Mid-size pickup truck / SUV (depending on body style sold as Rodeo/D-Max).
Target Audience:
Both DIY enthusiasts and professional mechanics seeking comprehensive repair and maintenance information.
Competitors:
Toyota Hilux, Nissan Navara, Mitsubishi Triton, Ford Ranger, Chevrolet Colorado.
Manual Benefits:
Cost savings on repairs, increased vehicle longevity, in-depth understanding of vehicle systems.
Manual Usability:
Easy-to-read text, clear instructions, detailed diagrams.
Engine:
Detailed diagnostics, repair procedures, overhaul, specifications for various engine variants (e.g., diesel common rail, petrol).
Transmission:
Repair, maintenance, diagnostics for manual and automatic transmissions, including clutch, gearbox, transfer case (4WD systems).
Drivetrain:
Front and rear axles, driveshafts, differentials, propeller shafts, CV joints.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures.
Steering:
Steering gear, power steering system, steering column, tie rods, wheel alignment.
Brakes:
Hydraulic system, ABS, brake discs, pads, calipers, drums, parking brake, bleeding procedures.
Electrical:
Full wiring diagrams, starter system, charging system, ignition system, lighting, instrumentation, fuses, relays, ECUs.
Body And Frame:
Frame construction, chassis repair, body panel removal and installation, doors, hoods, tailgates, interior trim.
Heating Ventilation And Air Conditioning:
HVAC system diagnosis, repair, refrigerant handling, blower motor, evaporator, condenser.
Restraints:
Airbag system, seat belts, SRS components, diagnostics.
Security:
Immobilizer system, key programming, alarm system.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, fluid checks.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II).
Repair:
Step-by-step repair instructions for virtually all components and systems.
Overhaul:
Complete engine and transmission rebuild procedures.
Installation:
Procedures for replacing major components and accessories.
Depth:
Comprehensive: Covers from basic maintenance to complete vehicle disassembly and reassembly, including advanced diagnostics and repair.
Diagrams:
High-quality, detailed diagrams, exploded views, and wiring schematics.
Engine Options:
Multiple engine options likely available, predominantly diesel (e.g., 4JH1-TC 3.0L Common Rail Turbo Diesel) and potentially petrol variants. Specific engine codes and displacements will be detailed in the manual.
Horsepower Range:
Varies significantly by engine, typically ranging from 100 HP to 170 HP for diesel engines of this era. Specific figures for the 2007 model year and engine variants are within the manual.
Torque Range:
Torque figures are crucial for diesel trucks, typically ranging from 200 Nm to 350 Nm+. Specific figures for each engine are detailed in the manual.
Fuel Injection Type:
Common Rail Direct Injection (CRDI) for diesel variants, or multi-point fuel injection for petrol variants.
ECU Details:
Details on engine control units (ECUs), sensors, actuators, and diagnostic protocols will be covered.
Transmission Types:
Likely available with a 5-speed manual transmission as standard and a 4-speed or 5-speed automatic transmission as an option.
Drivetrain Options:
Available in 4x2 (RWD) and 4x4 (4WD) configurations. Transfer case operation and maintenance are covered.
Clutch Type:
Hydraulically actuated dry single plate clutch for manual transmissions.
Manual Transmission Fluid:
Specific API GL-4 or GL-5 gear oil specifications for the manual gearbox and transfer case will be listed.
Automatic Transmission Fluid:
Dexron III or equivalent ATF for automatic transmissions will be specified.
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab, chassis cab configurations. Variations in wheelbase and overall length will exist.
Gross Vehicle Weight Rating:
GVWR varies by configuration, typically between 2500 kg and 3000 kg. Exact figures are model-specific and found in the manual.
Payload Capacity:
Payload capacity ranges significantly based on configuration and chassis, usually from 1000 kg to 1500 kg.
Crash Test Ratings:
Ratings vary by market and test organization (e.g., ANCAP). Information on specific safety features and their performance will be in the manual.
Anti Lock Braking System:
ABS likely standard or optional depending on trim level. Manual details its operation and troubleshooting.
Electronic Stability Control:
ESC was less common in base models of this era but may be present on higher trims. Manual will cover its functionality if equipped.
Airbags:
Front airbags for driver and passenger are likely standard. Side and curtain airbags may be available on higher trims.
Seat Belts:
Pre-tensioner and force-limiter seat belts for front occupants.
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Specific intervals are detailed for petrol and diesel engines.
Air Filter Replacement:
Recommended every 20,000-40,000 km, or sooner in dusty conditions. Manual specifies exact intervals.
Fuel Filter Replacement:
Crucial for diesel engines. Intervals typically range from 20,000-40,000 km. Specific part numbers and procedures are essential and in the manual.
Engine Oil Grade:
For diesel engines: SAE 15W-40 or 10W-30 (API CI-4 or CK-4). For petrol: SAE 5W-30 or 10W-30 (API SN or SP). Manual specifies exact API service classifications and viscosity grades.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify the correct color and specification (e.g., G12 or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will provide the exact specification and change interval.
Common Diesel Issues:
Potential issues include injector wear, turbocharger problems, EGR valve clogging, and timing belt/chain wear (depending on specific engine). Manual offers diagnostic steps.
Common Suspension Issues:
Wear in ball joints, tie rod ends, and bushings due to load and off-road use. Manual provides replacement and alignment procedures.
Common Electrical Issues:
Corrosion in connectors, alternator failure, starter motor issues. Detailed wiring diagrams in the manual are invaluable for troubleshooting.
