Jeep Wrangler 2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2007 Codes Model Code: JK 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, off-roaders, DIY mechanics,...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Year:

Codes

Model Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Target Audience:

Enthusiasts, off-roaders, DIY mechanics, professional technicians

Competitive Analysis

Competitors 2007:

Toyota FJ Cruiser, Nissan Xterra, Hummer H3

Key Features

Off Road Capability:

Renowned for its off-road prowess, solid axles (front and rear), Command-Trac NV241 or optional Rock-Trac NV241 transfer case

Body Styles:

2-door (Wrangler) and 4-door (Wrangler Unlimited) configurations

Design Philosophy:

Iconic Jeep design, removable doors and top for open-air driving experience

📋 Manual Details

Coverage Areas

Coverage Scope:

Full service and repair instruction

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine diagnostics, overhaul, and repair procedures for all variants

Transmission:

Service and repair for manual and automatic transmissions, including transfer case

Drivetrain:

Front and rear axle service, differentials, driveshafts, and CV joints

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, and steering linkage

Brakes:

Hydraulic brake system, ABS, electronic brake-force distribution (EBD), brake pad/rotor replacement, caliper service

Steering:

Power steering system, steering column, steering gear/rack and pinion

Electrical:

Complete electrical schematics, wiring diagrams, fuse box locations, component testing, lighting, starting, charging systems

Body:

Body panel removal/installation, interior trim, doors, windows, convertible top mechanisms

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair

Comfort Convenience:

Power accessories, interior lighting, remote keyless entry

Restraint Systems:

Airbag system diagnosis and service, seatbelt mechanisms

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides

Repair:

Step-by-step repair instructions for all major components and systems

Overhaul:

Detailed procedures for engine, transmission, and differential rebuilds

Diagnostics:

Advanced diagnostic procedures using scan tools and specific test equipment

Specifications:

Torque specifications, clearances, fluid capacities, and electrical values

Technical Depth

Depth:

Comprehensive, from basic fluid checks to complete engine and transmission overhauls

📊 Manual Specifications

File Format

Searchability:

Fully searchable PDF text for quick information retrieval

Print Quality

Resolution:

High-resolution images and diagrams for clarity

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Name:

3.8L V6 (EGF)

Displacement:

3778 cc (230.5 cu. in.)

Bore X Stroke:

96.0 mm x 86.0 mm (3.78 in. x 3.39 in.)

Compression Ratio:

9.6:1

Horsepower:

202 hp (151 kW) @ 5200 rpm

Torque:

237 lb-ft (321 Nm) @ 4000 rpm

Performance

Fuel Type:

Unleaded Regular (87 Octane)

Fuel System

Injection Type:

Sequential Multi-Port Fuel Injection (MPFI)

Emission Controls:

Catalytic converter, EGR (where applicable), oxygen sensors

Cooling System

Coolant Type:

Chrysler OAT (Organic Acid Technology) - Mopar 50/50 Antifreeze/Coolant, or equivalent HOAT

Lubrication System

Oil Type:

SAE 5W-30 (API Certified)

Oil Capacity:

5.0 US quarts (4.7 liters) with filter

Spark Plugs

Type:

NGK Iridium (e.g., IFR5T11 or similar)

Engine Management

NGC (Next Generation Controller) or similar Chrysler PCM

🔧 Transmission

Standard

Transmission Type:

NSG370 6-Speed Manual Transmission

Optional

Transmission Type:

W5A580 5-Speed Automatic Transmission

Features

Transfer Case:

NV241 G (Command-Trac) or NV241 OR (Rock-Trac) with 4:1 low range (Rock-Trac)

Fluid Specs Manual

Fluid Type:

Chrysler Manual Transmission Fluid (MTF) or equivalent SAE 75W-85 GL-5

Fluid Specs Automatic

Fluid Type:

Chrysler ATF+4 (MS-9602)

Capacity Manual

Fluid Capacity:

2.4 US quarts (2.3 liters)

Capacity Automatic

Fluid Capacity:

7.9 US quarts (7.5 liters) (dry fill)

📐 Dimensions

Exterior

Wheelbase 2Dr:

95.4 inches (2423 mm)

Wheelbase Unlimited:

116.0 inches (2947 mm)

Length 2Dr:

162.8 inches (4135 mm)

Length Unlimited:

183.4 inches (4658 mm)

Width:

73.7 inches (1872 mm)

Height:

70.1 inches (1781 mm) (soft top)

Ground Clearance:

Up to 10.5 inches (267 mm) depending on configuration

Weights

Curb Weight 2Dr Manual:

Approx. 3960 lbs (1796 kg)

Curb Weight Unlimited Auto:

Approx. 4430 lbs (2009 kg)

Max Payload 2Dr:

Approx. 800 lbs (363 kg)

Max Payload Unlimited:

Approx. 1000 lbs (454 kg)

Towing Capacity:

2000 lbs (907 kg) for 2-door, 3500 lbs (1588 kg) for 4-door Unlimited

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4 out of 5 stars (for specific configurations)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Electronic Roll Mitigation (ERM) and Electronic Stability Control (ESC)

Brake Assist:

Optional

Passive Features

Airbags:

Standard front airbags, optional side curtain airbags (on some models/trims)

Seatbelts:

3-point seatbelts with pretensioners

Rollover Protection:

Reinforced sport cage, frame-integrated rollover protection

💡 Technology Features

Infotainment

Audio System:

Optional Infinity sound system, CD player, AM/FM radio, SiriusXM satellite radio capability

Navigation:

Optional Uconnect navigation system available on higher trims

Driver Assistance

Cruise Control:

Standard

Tire Pressure Monitoring:

Standard Tire Pressure Monitoring System (TPMS)

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 miles (9,650 km) or 6 months, whichever comes first (under normal driving conditions)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (under normal driving conditions)

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 24 months

Transmission Fluid Change Auto:

Every 30,000 miles (48,000 km) or 24 months (under severe driving conditions)

Transmission Fluid Change Manual:

Inspect every 15,000 miles (24,000 km), change as needed or every 45,000 miles (72,000 km)

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 (MS-9602)

Differential Fluid Type:

API GL-5, SAE 75W-90 (check specific axle type for friction modifiers if limited-slip)

Known Issues

Common Wear Items:

Ball joints, tie rod ends, clutch wear (manual transmission), brake pad wear

Engine Related:

Oil leaks from valve cover or oil pan, potential camshaft position sensor issues

Transmission Related:

NSG370 clutch judder, potential issues with shifter linkage

Electrical Related:

Water intrusion into TIPM (Totally Integrated Power Module), issues with power window regulators

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Continuity from WWII Willys Jeep, known for ruggedness and off-road capability

Model Evolution

Jk Generation Intro:

2007 marked the introduction of the third generation Jeep Wrangler (JK), a significant redesign from the TJ.

Chassis Design:

First Wrangler generation to use a unibody-style construction for the body combined with a body-on-frame chassis for enhanced rigidity and on-road manners.

Unlimited Variant:

Introduction of the 4-door Wrangler Unlimited, significantly increasing practicality and market appeal.

Production

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Awards:

Consistently recognized by off-road publications and enthusiasts for its capabilities

Industry Acclaim:

Often cited as a benchmark for off-road vehicles in its class