Kia Carens 2007 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Year: 2007 Codes Platform Code: RP 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, small businesses, individuals seeking...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Carens

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families, small businesses, individuals seeking practical and versatile transportation.

Competitive Analysis

Key Competitors:

Honda Stream, Toyota Ipsum/Picnic, Ford Focus C-Max, Mazda 5.

Key Features

Seating Configuration:

Available in 5-seater and 7-seater configurations.

Versatility:

Flexible seating arrangements and practical cargo space.

Value Proposition:

Offered a good balance of features, practicality, and affordability in its segment.

📋 Manual Details

Coverage Areas

All Models Engines Trims Transmissions:

Page Count

Estimated Pages:

Approximately 1500+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine overhaul, component testing, timing belt/chain service, lubrication system, cooling system.

Engine Management:

Fuel injection system, ignition system, emission control systems, ECU diagnostics, sensor testing.

Transmission Manual:

Clutch system, gearbox disassembly and assembly, gear shift linkage, lubricant specifications.

Transmission Automatic:

Automatic transmission disassembly and assembly, torque converter, valve body, electronic control unit, fluid service.

Drivetrain:

Front-wheel drive axle shafts, differential, wheel bearings.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, steering knuckles, alignment specifications.

Steering:

Power steering system (hydraulic), steering column, tie rods, steering gear/rack and pinion.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, parking brake.

Electrical System:

Battery, charging system (alternator, starter), lighting system, horn, wipers, power windows, central locking.

Body And Frame:

Body panel removal and installation, interior trim, doors, hood, tailgate, glass replacement, rust prevention.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant servicing, blower motor, evaporator, condenser.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, injectors.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting charts.

Component Replacement:

Detailed step-by-step instructions for replacing major and minor components across all systems.

Rebuilds Overhauls:

Comprehensive instructions for engine, transmission, and other major component rebuilds.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems, aiding in electrical diagnostics.

Specifications Tolerances:

Torque specifications, measurement tolerances, and critical clearances for engine and chassis components.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

PDF Quality:

High resolution, text-searchable, printable pages.

Print Quality

Printability:

Designed for easy printing of individual sections or the entire manual.

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Medium:

Electronic Document (PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

G4GC (1.8L CVVT)

Engine Displacement Gasoline:

1799 cc (1.8 Liters)

Engine Type Gasoline:

Inline 4-cylinder, DOHC, 16-valve with CVVT (Continuously Variable Valve Timing)

Horsepower Gasoline:

Approx. 120-125 PS (90-93 kW) at 6000 rpm

Torque Gasoline:

Approx. 160-165 Nm (118-122 lb-ft) at 4500 rpm

Fuel System:

Multi-point Fuel Injection (MPI)

Secondary Engine

Engine Code Diesel:

D4EA (2.0L CRDi)

Engine Displacement Diesel:

1991 cc (2.0 Liters)

Engine Type Diesel:

Inline 4-cylinder, DOHC, 16-valve Turbocharged Common Rail Diesel Injection (CRDi)

Horsepower Diesel:

Approx. 112-115 PS (84-86 kW) at 4000 rpm

Torque Diesel:

Approx. 250-255 Nm (184-188 lb-ft) at 2000 rpm

Fuel Type

Fuel Requirement Gasoline:

Unleaded Gasoline (91 RON or higher recommended)

Fuel Requirement Diesel:

Low-Sulphur Diesel Fuel

🔧 Transmission

Standard

Transmission Type Gasoline:

5-speed Manual Transmission

Optional

Transmission Type Automatic:

4-speed Automatic Transmission

Features

Automatic Transmission Feature:

Electronically controlled with Grade Logic Control

📐 Dimensions

Exterior

Length:

Approx. 4460 mm (175.6 inches)

Width:

Approx. 1785 mm (70.3 inches)

Height:

Approx. 1660 mm (65.4 inches)

Wheelbase:

Approx. 2720 mm (107.1 inches)

Weights

Curb Weight Est:

Approx. 1500-1650 kg (3300-3640 lbs) depending on configuration

🛡️ Safety Features

Ratings

Crash Test Ratings Est:

Variable depending on market and specific test (e.g., Euro NCAP, IIHS). Likely received a mixed to moderate rating for its era.

Active Features

Standard on most models (Anti-lock Braking System)

Esp Esc:

Optional or standard on higher trims (Electronic Stability Program / Electronic Stability Control)

Electronic Brakeforce Distribution:

EBD (often integrated with ABS)

Passive Features

Airbags Front:

Driver and Passenger Airbags (Standard)

Airbags Side:

Optional Front Side Airbags and Curtain Airbags on higher trims.

Seatbelts:

3-point seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player, potentially with MP3 playback and auxiliary input depending on trim level.

Speaker Configuration:

Typically 4 to 6 speakers.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Usb Aux Input:

Likely an auxiliary audio input jack; USB connectivity became more common in later model years.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 15,000 km (9,000 miles) or 12 months, whichever comes first (using synthetic oil).

Oil Change Interval Diesel:

Every 10,000 km (6,000 miles) or 12 months, whichever comes first.

Air Filter Replacement:

Every 45,000 km (27,000 miles) or as needed based on conditions.

Fuel Filter Replacement Diesel:

Every 40,000 km (24,000 miles) or as needed.

Timing Belt Replacement Gasoline:

Every 90,000 km (54,000 miles) or 5 years.

Spark Plug Replacement Gasoline:

Platinum-tipped: Approx. 100,000 km (60,000 miles). Iridium-tipped: Approx. 160,000 km (100,000 miles).

Fluid Specifications

Engine Oil Type Gasoline:

API SM or higher, ILSAC GF-4 or higher, SAE 5W-20 or 5W-30 (check owner's manual for climate suitability).

Engine Oil Type Diesel:

API CF or higher, ACEA B3/B4 or C3, SAE 5W-30 or 10W-40 (check owner's manual).

Coolant Type:

Ethylene Glycol based, Type 'Long Life' or equivalent (e.g., Asian Red/Pink).

Brake Fluid Type:

DOT 3 or DOT 4.

Transmission Fluid Manual:

GL-4 Gear Oil, SAE 75W-90.

Transmission Fluid Automatic:

SP-III (or equivalent approved ATF). Check manual for specific type and capacity.

Known Issues

Timing Belt Wear:

Potential for stretching or fraying if not replaced at recommended intervals, leading to timing issues or belt failure.

Diesel Glow Plugs:

Glow plugs can fail over time, affecting cold-start performance in diesel models.

Cv Joint Wear:

Front CV joints can experience wear, particularly with high mileage or aggressive driving, causing clicking noises during turns.

ABS Sensor Failure:

ABS wheel speed sensors can fail, triggering ABS warning lights and disabling the ABS functionality.

Egr Valve Clogging Diesel:

Exhaust Gas Recirculation (EGR) valve can become clogged with soot in diesel engines, affecting performance and emissions.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

Generation:

Second Generation (UN Platform)

Launch Year:

Introduced in 2006 for the 2007 model year.

Production

Production Period:

2006 - 2010

🏆 Awards & Recognition

Recognitions

General Reputation:

Generally regarded as a practical and reliable family vehicle within its price segment. Specific awards for this model year are not widely documented but it aimed to compete with established players.