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Kia Carnival 2007 3.8L DOHC Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Kia Model: Carnival Year: 2007 Engine: 3.8L DOHC V6 Codes Vin Code Engine: G 👋 Introduction Market Position Market Position: The Kia Carnival (also known...
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Kia Carnival 2007 3.8L DOHC Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carnival
Year:
2007
Engine:
3.8L DOHC V6
Codes
Vin Code Engine:
G
👋 Introduction
Market Position
Market Position:
The Kia Carnival (also known as the Sedona in some markets) in 2007 was positioned as a family-oriented minivan, competing in a segment dominated by established players like the Honda Odyssey, Toyota Sienna, and Chrysler minivans. It offered a balance of practicality, passenger space, and value.
Competitive Analysis
Competitive Analysis:
Competitors often focused on refined driving dynamics, advanced safety features, and robust reliability. The Carnival aimed to differentiate through competitive pricing and a generous feature set for its class.
Key Features
Key Features:
Spacious interior, flexible seating configurations, powerful V6 engine option, value proposition.
📋 Manual Details
Coverage Areas
Markets Covered:
North America (likely, given engine size and model designation)
Page Count
Page Count:
2765
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system (belt/chain), lubrication system, cooling system, fuel injection system, exhaust system.
Engine Electrical:
Ignition system, starter system, charging system (alternator, battery), ECU, sensors, wiring diagrams, engine control module (ECM) troubleshooting.
Transmission Manual:
Service and repair procedures for manual transmissions (if applicable).
Transmission Automatic:
Service and repair procedures for automatic transmissions, including hydraulic control, torque converter, valve body, internal components, and electronic controls.
Drivetrain:
Front-wheel drive (FWD) systems, axles, CV joints, differential.
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (multi-link or beam axle), shock absorbers, springs, anti-roll bars.
Steering:
Power steering system (hydraulic or electric), steering column, steering rack/gearbox, tie rods, power steering pump.
Brakes:
Front and rear disc brakes, ABS system, brake booster, master cylinder, brake lines, calipers, pads, rotors, parking brake system.
Electrical Body:
Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, interior electronics, body control module (BCM).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control unit.
Body Exterior:
Body panel removal/installation, doors, hood, tailgate, bumpers, glass, trim.
Body Interior:
Seats, dashboard, interior trim panels, carpeting, airbags (SRS).
Chassis:
Frame, subframes, mounting points.
Procedures Included
Maintenance Scheduled:
Oil changes, filter replacements, fluid checks and flushes, tune-ups, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for various systems, common fault identification, symptom-based diagnosis.
Repair Engine:
Engine overhaul, component replacement (e.g., head gasket, water pump, oil pump), timing chain/belt replacement.
Repair Transmission:
Automatic transmission repair, clutch replacement (manual), torque converter replacement.
Repair Brakes:
Brake pad/rotor replacement, caliper service, bleeding brake system, ABS component replacement.
Repair Suspension Steering:
Component replacement (struts, ball joints, tie rods), alignment specifications, power steering system repair.
Repair Electrical:
Wiring harness repair, component testing, sensor replacement, starter/alternator replacement, battery diagnostics.
Repair HVAC:
Refrigerant recharge, component replacement (compressor, condenser), diagnosis of climate control issues.
Body Repair:
Door panel removal, tailgate repair, glass replacement, bumper repair.
Diagnostics Special Tools:
Use of diagnostic scan tools, specialized tools for specific procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance and fluid changes to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Assumed High Resolution (typical for professional service manuals), suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Displacement:
3.8 Liters (3778 cc)
Engine Code:
G6DA (for the 3.8L V6)
Valvetrain:
DOHC (Dual Overhead Camshafts), 24 valves (4 valves per cylinder)
Performance
Horsepower:
Approximately 250 hp @ 6000 rpm (Varies slightly by market/tuning)
Torque:
Approximately 255 lb-ft @ 3500 rpm (Varies slightly by market/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline
Engine Management
Engine Control Module:
ECM (Engine Control Module) with OBD-II diagnostics.
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic
Optional
Transmission Type Optional:
N/A for this specific engine/year combination, typically only automatic was offered with the 3.8L.
Features
Transmission Features:
Electronically controlled, adaptive shift logic.
Fluid Specifications
Automatic Transmission Fluid Type:
SPIIIG (or equivalent SP-IV for later models, but SPIIIG is common for this era) - Always verify with manual.
📐 Dimensions
Exterior
Length:
Approx. 200.5 inches (5093 mm)
Width:
Approx. 78.4 inches (1991 mm)
Height:
Approx. 68.7 inches (1745 mm)
Wheelbase:
Approx. 118.1 inches (3000 mm)
Interior
Seating Capacity:
7 or 8 passengers (depending on configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 30.4 cu ft (860 L)
Weights
Curb Weight:
Approx. 4,500 - 4,700 lbs (2041 - 2132 kg) (Varies by trim/options)
Towing Capacity:
Up to 3,500 lbs (1588 kg) (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for driver and front passenger in specific tests - verify specific year ratings)
NHTSA Side Crash Test:
4-Star (for rear passenger in specific tests - verify specific year ratings)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS).
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, side curtain airbags (for all rows), active front head restraints, seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured an AM/FM/CD player with auxiliary input. Higher trims might have included a more advanced audio system, in-dash CD changer, or even a rear-seat entertainment system.
Driver Assistance
Driver Assistance Features:
Standard features included ABS, ESC, and Traction Control. Advanced driver-assistance systems (like adaptive cruise control, lane departure warning) were not common in this segment and model year.
Connectivity
Connectivity Options:
Auxiliary input for audio devices was becoming standard. Bluetooth hands-free calling might have been an option on higher trims. USB ports were not common on this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first. May vary with synthetic oil use (consult manual).
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Typically around 100,000 miles (160,000 km) for iridium-tipped plugs (verify specific plug type).
Timing Belt Replacement:
Kia's 3.8L V6 uses a timing chain, which is designed to last the life of the engine and typically does not require periodic replacement unless issues arise.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API SM or higher).
Engine Oil Capacity:
Approx. 6.0 US quarts (5.7 Liters) with filter change.
Coolant Type:
Ethylene Glycol based, Long Life Coolant (Green or Pink/Orange, depending on Kia's specification for this model) - Verify manual.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or equivalent DEXRON III ATF.
Known Issues
Known Issues:
Common reported issues can include: occasional transmission shifting problems, premature wear of suspension components (e.g., control arms, sway bar links), potential for oil leaks from valve cover gaskets, and HVAC system issues (e.g., blend door actuators). The 3.8L V6 itself is generally considered robust, but like any engine, requires consistent maintenance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia, a South Korean automobile manufacturer, has a history dating back to 1944. It has grown significantly in global market share over the past few decades, focusing on value, design, and increasingly, advanced technology and performance.
Model Evolution
Model Evolution:
The Kia Carnival is part of Kia's first-generation minivan offering. The 2007 model represents a mid-cycle refresh or continuation of the original design, with the 3.8L V6 engine being a significant powertrain option for enhanced performance.
Production
Production Years:
First Generation: 1998-2005. Second Generation (which includes 2007): 2005-2014.
Manufacturing Locations:
Primarily manufactured in South Korea by Kia Motors.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2007 Kia Carnival are less documented compared to some competitors, Kia as a brand has received numerous accolades for value, quality, and design improvements in the years leading up to and following 2007, contributing to its growing market presence.
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