Mazda 6 2007 Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda 6 Year: 2007 Codes Chassis Code: GJ (Global GJ platform) 👋 Introduction Market Position Segment: Mid-size sedan Usp: Known for its sporty...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Mazda 6

Year:

Codes

Chassis Code:

GJ (Global GJ platform)

👋 Introduction

Market Position

Segment:

Mid-size sedan

Known for its sporty handling, stylish design, and reliable powertrain options in its class.

Competitive Analysis

Key Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu

Key Features

Design Philosophy:

Mazda's 'Nagare' design language influences, though subtle in this generation.

Driving Dynamics:

Focus on 'Jinba-Ittai' (horse and rider as one) driving feel, responsive steering, and balanced chassis.

📋 Manual Details

Coverage Areas

Primary Coverage:

2007 Mazda 6 (all trims and engine options)

Page Count

Estimated Page Count:

Approx. 2000-3000 pages (typical for full factory service manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine diagnostics, overhaul, timing, fuel injection, ignition, cooling, lubrication, emissions control

Transmission:

Automatic and manual transmission service, repair, diagnostics, fluid specifications, torque converter, clutch, gears

Drivetrain:

Front-wheel drive (FWD) system, CV joints, drive axles, differential, wheel bearings

Brakes:

Hydraulic brake system, ABS, EBD, DSC, brake pads, rotors, calipers, lines, master cylinder, bleeding procedures

Steering:

Power steering system, steering rack, pump, fluid, alignment specifications

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment

Electrical System:

12V battery system, charging system, starter, lighting, body control modules, fuses, relays, wiring diagrams

HVAC:

Heating, ventilation, and air conditioning system service, refrigerant, compressor, blower motor, controls

Body And Trim:

Interior and exterior trim removal/installation, doors, windows, hood, trunk, seals

Body Structure:

Frame, chassis, collision repair information, structural integrity

Safety Systems:

Airbag system (SRS), seatbelt pretensioners, diagnostics and replacement

Infotainment And Electronics:

Audio system, navigation (if equipped), instrument cluster, control modules

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake fluid flush

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation

Repair:

Component removal and installation, engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement

Diagnostics:

OBD-II diagnostics, sensor testing, actuator testing, circuit testing

Special Tools:

Identification and usage of required special tools for specific repair procedures

Technical Depth

Depth:

Comprehensive; covers basic maintenance to complex engine and transmission overhauls. Aimed at professional technicians but accessible to advanced DIYers.

📊 Manual Specifications

File Format

Searchable Text:

Yes (typical for professionally produced PDFs)

Printable:

Yes (typically allows printing)

Print Quality

Image Resolution:

High-resolution diagrams and illustrations suitable for clarity

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

LF-VE (2.0L) and LF-N (2.3L)

Displacement:

1998 cc (2.0L) and 2261 cc (2.3L)

Configuration:

Inline-4 cylinder, DOHC, 16 valves, VVT (Variable Valve Timing)

Performance

Horsepower 2.0L:

Approx. 148-156 hp @ 6000-6200 rpm

Torque 2.0L:

Approx. 135-145 lb-ft @ 4000-4500 rpm

Horsepower 2.3L:

Approx. 160-171 hp @ 6500 rpm

Torque 2.3L:

Approx. 150-155 lb-ft @ 4500 rpm

Fuel System

Injection Type:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Fuel Octane Rating:

87 octane (minimum), 89 or higher recommended for optimal performance

🔧 Transmission

Standard

Type:

5-speed manual transmission

Optional

Type:

5-speed automatic transmission with Sport mode

Features

Automatic Features:

Activematic (sequential shift control)

Fluid Specification

Manual Transmission Fluid:

Mazda GL-4 SAE 75W-90 or equivalent

Automatic Transmission Fluid:

Mazda ATF JWS3317 or equivalent

📐 Dimensions

Exterior

Length:

Approx. 186.8 inches (4745 mm)

Width:

Approx. 70.1 inches (1780 mm)

Height:

Approx. 57.9 inches (1470 mm)

Wheelbase:

Approx. 107.9 inches (2740 mm)

Interior

Passenger Volume:

Approx. 100.7 cu ft (2851 L)

Cargo

Trunk Capacity:

Approx. 14.2 cu ft (402 L)

Weights

Curb Weight:

Approx. 3100-3300 lbs (1406-1497 kg) depending on trim and engine

Gross Vehicle Weight Rating:

Approx. 4400-4500 lbs (1996-2041 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

5-Star (for driver and passenger)

NHTSA Side Crash Rating:

5-Star (for front and rear passengers)

IIHS Front Crash Rating:

IIHS Side Crash Rating:

IIHS Rear Crash Rating:

Active Features

Traction Control:

Standard (TCS - Traction Control System)

Stability Control:

Standard (DSC - Dynamic Stability Control)

Standard (Anti-lock Braking System)

Standard (Electronic Brakeforce Distribution)

Passive Features

Airbags:

Front airbags, front side-impact airbags, side-curtain airbags (front and rear)

Seatbelts:

3-point front and rear seatbelts, pretensioners, load limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 4-6 speakers. Optional Bose premium audio system with subwoofer available on higher trims.

Navigation:

Optional DVD-based navigation system available on select trims.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Tire Pressure Monitoring:

Optional Tire Pressure Monitoring System (TPMS) available on some models.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack available on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first

Air Filter Replacement:

Every 30,000 miles (48,000 km)

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Iridium spark plugs: Every 100,000 miles (160,000 km)

Brake Fluid Flush:

Every 30,000 miles (48,000 km) or 2 years

Fluid Specifications

Engine Oil Type:

SAE 5W-20, API SN or ILSAC GF-5 certified (or higher)

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter change for 2.0L and 2.3L engines

Coolant Type:

Mazda Genuine Super Long Life Coolant (FL22) or equivalent (blue color)

Coolant Capacity:

Approx. 7.0 US quarts (6.6 liters)

Known Issues

Common Problem 1:

Oil leaks from valve cover gasket or oil pan gasket.

Common Problem 2:

Premature wear of front control arm bushings, leading to clunking noises.

Common Problem 3:

Power steering pump or rack leaks.

Common Problem 4:

Corrosion on chassis components, especially in rust-prone climates.

Common Problem 5:

HVAC blower motor resistor failure leading to intermittent fan speeds.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's commitment to driving pleasure and innovative engineering.

Model Evolution

Generation:

Second Generation (2003-2008 in most markets, some markets extended to 2009)

Design Changes From Prev Gen:

More aerodynamic styling, improved interior quality, larger dimensions.

Production

Manufacturing Locations:

Japan (Hofu Plant), North America (AutoAlliance International, Flat Rock, Michigan)

Production Years:

2007 model year

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Recipient of IIHS Top Safety Pick awards in previous years, reflecting strong safety performance.

Car And Driver 10Best:

Mazda 6 models have historically been recognized on Car and Driver's 10Best lists for their driving dynamics.