Mazda 6 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 6 Year: 2007 Codes Chassis Code: GG/GY (Second Generation) 👋 Introduction Market Position Segment: Mid-size sedan, known for sporty handling and upscale interior...

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类型: Car

斯库: 80690

标签: 2007 6 Car Cars Mazda Misc

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year:

Codes

Chassis Code:

GG/GY (Second Generation)

👋 Introduction

Market Position

Segment:

Mid-size sedan, known for sporty handling and upscale interior for its class.

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion.

Key Features Model

Driving Dynamics:

Renowned 'Zoom-Zoom' driving dynamics, praised for chassis balance and responsive steering.

Design:

Stylish exterior and a well-appointed interior that often punched above its weight in perceived quality.

Reliability:

Generally considered reliable, but specific components require diligent maintenance.

Manual Purpose

Target Audience:

DIY mechanics, independent repair shops, and Mazda 6 owners seeking in-depth repair knowledge.

Manual Value

Cost Savings:

Enables significant cost savings by empowering owners to perform complex repairs and maintenance themselves.

📋 Manual Details

Coverage Areas

Diagnostic Coverage:

All diagnostic procedures and troubleshooting guides

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Full Service & Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system

Engine Electrical:

Ignition system, fuel injection system, emissions control system, starter system, charging system, sensors and actuators

Transmission Manual:

Manual transmission assembly, disassembly, gear selection, clutch system, shift linkage

Transmission Automatic:

Automatic transmission assembly, disassembly, torque converter, hydraulic control system, electronic control system

Drivetrain:

Front-wheel drive system, axles, CV joints, differential

Suspension:

Front suspension (struts, control arms, bushings), rear suspension (multi-link, bushings), wheel bearings, alignment specifications

Brakes:

Front and rear brake systems, calipers, rotors, pads, master cylinder, brake lines, ABS system, parking brake

Steering:

Power steering system, steering rack, steering column, tie rods, power steering fluid specifications

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors

Cooling System:

Radiator, thermostat, water pump, coolant hoses, coolant specifications, fan system

Electrical System:

Battery, alternator, starter, lighting system, fuses, relays, wiring diagrams, instrument cluster, power windows, locks, mirrors

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, compressor, condenser, evaporator, cabin air filter replacement

Body And Interior:

Body panels, doors, hood, trunk, bumpers, interior trim, seating systems, airbags, seatbelts

Chassis And Frame:

Frame construction, subframes, mounting points

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake inspections

Component Replacement:

Detailed step-by-step instructions for replacing major and minor components

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues

Rebuilding Procedures:

Complete rebuild instructions for engine and transmission components

Alignment And Calibration:

Wheel alignment procedures, steering angle sensor calibration

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems

Diagnostic Trouble Codes:

Explanation of OBD-II codes and diagnostic procedures

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls

Diagnostic Scope:

Advanced diagnostics, including sensor data interpretation and module programming guidance

Rebuild Level:

Full rebuild specifications and procedures for major mechanical components

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Print Readability:

High resolution for clear printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Usdm:

L3-VE (2.3L DOHC 16V 4-Cylinder)

Engine Code Europe:

LF-VE (2.0L DOHC 16V 4-Cylinder), RF7J (2.0L MZR-CD Diesel)

Engine Displacement 2 3L:

2261 cc (138 cubic inches)

Performance

Horsepower 2 3L:

160 hp @ 6500 rpm (approx.)

Torque 2 3L:

155 lb-ft @ 4500 rpm (approx.)

Compression Ratio 2 3L:

9.7:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended for 2.3L)

Engine Mechanical

Block Material 2 3L:

Aluminum Alloy

Head Material 2 3L:

Aluminum Alloy

Valvetrain:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Valve Timing (VVT)

🔧 Transmission

Standard Usdm

Type Usdm:

5-speed Manual Transmission (M5A51)

Optional Usdm

Type Usdm:

5-speed Sport Automatic Transmission with Sequential Shift Control

Features

Automatic Features:

Adaptive shift logic, manual override mode

Fluid Specifications Automatic

Transmission Fluid Type Auto:

Mazda ATF JWS 3309 / Dexron III Equivalent

Fluid Specifications Manual

Transmission Fluid Type Manual:

API GL-4 SAE 75W-90 Gear Oil

📐 Dimensions

Exterior Length

Length:

187.6 inches (Sedan)

Exterior Width

Width:

70.1 inches

Exterior Height

Height:

57.1 inches (Sedan)

Wheelbase

Wheelbase:

107.9 inches

Weights

Curb Weight:

3,200 - 3,350 lbs (approx., depending on configuration)

Cargo

Trunk Volume:

14.2 cubic feet (Sedan)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5 Stars

NHTSA Frontal Passenger:

5 Stars

NHTSA Side Driver:

5 Stars

NHTSA Side Passenger:

5 Stars

NHTSA Side Rear Passenger:

5 Stars

IIHS Front Crash:

IIHS Side Impact:

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability:

Standard Dynamic Stability Control (DSC)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Front seat-mounted side-impact airbags

Airbags Curtain:

Side-impact curtain airbags (front and rear)

Seatbelts:

3-point seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Available Bose premium audio system, CD player, MP3 capability, auxiliary input jack.

Navigation:

Optional factory-installed navigation system.

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry:

Available keyless entry and push-button start.

Connectivity

Bluetooth:

Optional Bluetooth hands-free phone system available on higher trims.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions. Consult manual for severe conditions.

Service Intervals Filters

Engine Oil Filter Part Number:

LF01-14-302 (for 2.3L MZR)

Engine Air Filter Part Number:

B455-13-215

Cabin Air Filter Part Number:

BP4K-61-J11

Fluid Specifications

Engine Oil Type:

SAE 5W-20, API SN or higher

Coolant Type:

Mazda Super Long Life Coolant (FL22) or equivalent ethylene glycol-based coolant, pre-diluted

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Power Steering Fluid Type:

Dexron III MERCON Automatic Transmission Fluid or equivalent

Fluid Capacities

Engine Oil Capacity With Filter 2 3L:

4.7 US quarts (4.4 liters)

Coolant Capacity 2 3L:

7.5 US quarts (7.1 liters)

Known Issues

Rust Corrosion:

Susceptible to rust on fenders, rocker panels, and rear wheel arches, especially in regions with road salt. Regular inspection and rust prevention are advised.

Engine Mounts:

Engine and transmission mounts can degrade over time, leading to increased vibration and noise.

Power Steering Pump:

Some models may experience premature failure of the power steering pump, leading to noise or loss of assist.

Catalytic Converter:

Early failure of the catalytic converter has been reported in some instances.

Rear Wheel Bearing:

Rear wheel bearings can wear out, causing humming or grinding noises.

Automatic Transmission Shifts:

Occasional reports of rough shifting or delayed engagement in automatic transmissions, sometimes resolved by fluid changes or software updates.

📚 Vehicle History

Brand Heritage

Mazda Legacy:

Mazda has a long history of producing well-engineered vehicles, often emphasizing driving dynamics and innovative technology, dating back to its origins in 1920.

Model Evolution

First Generation Mazda6:

The first generation Mazda 6 (2002-2008) introduced Mazda's 'Zoom-Zoom' philosophy and the distinctive 'S' shaped styling.

Second Generation Mazda6:

The 2007 model belongs to the second generation (2008-2013, though the 2007 model year often bridges generations or has specific updates) which refined the design and platform.

Platform:

Based on the Mazda GG (sedan) / GY (wagon) platform, sharing components with other Mazda and Ford models of the era.

Production

Assembly Locations:

Primarily Hofu, Yamaguchi, Japan; also Flat Rock, Michigan, USA (for North American market).

🏆 Awards & Recognition

Recognitions

Car And Driver Best:

Car and Driver magazine's '10Best' list multiple times for its generation.

IIHS Top Safety Pick:

Achieved 'Top Safety Pick' designation from the IIHS for its excellent crash test performance.

Ratings

Consumer Reports:

Received generally good reliability ratings from Consumer Reports, though specific model years and components varied.