Vehicle Segment:
Subcompact car, city car.
Target Audience:
Budget-conscious consumers, young drivers, urban commuters.
Key Competitors 2007:
Ford Fiesta, Opel Corsa, Volkswagen Polo, Peugeot 207, Renault Clio, Fiat Punto, Toyota Yaris.
Unique Selling Points:
Affordability, compact size for city driving, reputation for reliability (especially Japanese-engineered components), relatively good fuel economy.
Ease Of Use:
Designed for ease of understanding, suitable for DIY mechanics with step-by-step instructions and clear illustrations.
Engine:
Detailed diagnostics, repair, overhaul for all European engine variants (e.g., 1.1L, 1.3L, 1.5L petrol, 1.5L diesel).
Transmission:
Manual and Automatic transmission diagnostics, repair, overhaul, clutch service.
Drivetrain:
Front-wheel drive (FWD) system, axles, driveshafts, CV joints.
Suspension:
Front MacPherson struts, rear torsion beam/independent suspension (depending on variant), shock absorbers, springs, bushings.
Steering:
Power steering system (hydraulic/electric), steering column, tie rods, steering rack.
Brakes:
Front disc brakes, rear drum/disc brakes (depending on variant), ABS system diagnostics and repair, brake fluid service.
Electrical System:
12V battery, alternator, starter motor, lighting systems (headlights, taillights, interior), wiring diagrams for all circuits.
Electronics:
ECU (Engine Control Unit), immobilizer system, body control module (BCM), airbag system diagnostics and repair.
HVAC:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, controls.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, dashboard assembly.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter replacement, emission control systems.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes.
Cooling System:
Radiator, thermostat, water pump, cooling fan, hoses, coolant type.
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, belt replacement, spark plug replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, warning light diagnosis.
Repair:
Step-by-step instructions for component replacement, engine rebuild, transmission repair, suspension overhauls, brake system repairs.
Diagnostics:
OBD-II (On-Board Diagnostics II) fault code interpretation, component testing, sensor readings.
Bodywork:
Panel alignment, rust repair, dent removal techniques, glass replacement.
Technical Data:
Torque specifications, clearance measurements, timing procedures, diagnostic values.
Depth:
Comprehensive: Covers routine maintenance to major engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval.
Printable:
Yes, designed for printing specific pages or the entire manual.
Diagrams Illustrations:
High-quality, clear step-by-step diagrams and illustrations.
Binding:
N/A (Digital PDF format, printable for user binding)
Paper Recommendation:
Standard printer paper, with heavy stock recommended for cover pages if professionally bound.
Primary Engine Petrol 1.1L
Engine Code Example:
4A91 (example, specific codes may vary)
Displacement:
1.1 Liters (approx. 1124 cc)
Configuration:
Inline 3-cylinder, DOHC, 16-valve
Horsepower Approx:
75 PS (approx. 74 hp)
Torque Approx:
100 Nm (approx. 74 lb-ft)
Primary Engine Petrol 1.3L
Engine Code Example:
4A91 (same block, different tuning)
Displacement:
1.3 Liters (approx. 1332 cc)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Horsepower Approx:
95 PS (approx. 94 hp)
Torque Approx:
120 Nm (approx. 89 lb-ft)
Primary Engine Petrol 1.5L
Engine Code Example:
4A91 (same block, different tuning)
Displacement:
1.5 Liters (approx. 1499 cc)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Horsepower Approx:
109 PS (approx. 107 hp)
Torque Approx:
145 Nm (approx. 107 lb-ft)
Engine Code Example:
4DZ1 (example, specific codes may vary)
Displacement:
1.5 Liters (approx. 1498 cc)
Configuration:
Inline 4-cylinder, Common Rail Diesel Injection (CRDI), Turbocharged
Horsepower Approx:
70-80 PS (approx. 69-79 hp)
Torque Approx:
140-160 Nm (approx. 103-118 lb-ft)
Fuel Type:
Unleaded Petrol (Euro IV compliant) and Diesel Fuel.
Injection:
Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for diesel.
Emission Control:
Catalytic converter, Exhaust Gas Recirculation (EGR) for diesel, Lambda sensors.
Type:
5-speed Manual Transmission
Type:
4-speed Automatic Transmission (INVECS-II)
Clutch:
Hydraulically operated single dry plate clutch.
Differential:
Integrated in transaxle unit.
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 (refer to manual for exact specification).
Automatic Transmission Fluid:
Diamond SP-III or equivalent.
Euro Ncap Rating:
Likely 4 or 5 stars (depending on safety equipment fitted)
ABS:
Standard on most European models, with EBD (Electronic Brakeforce Distribution).
Esp Optional:
Optional on higher trims, Electronic Stability Programme (ESP).
Airbags:
Driver and front passenger airbags standard; optional side airbags and curtain airbags on some trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats.
Body Structure:
Reinforced safety cell, energy-absorbing crumple zones.
Audio System:
Factory fitted radio/CD player, with optional MP3 playback or auxiliary input depending on trim level. Basic speaker setup.
Display:
Basic dashboard display for odometer, trip computer, fuel level, and warning lights. No large central infotainment screen typical of modern vehicles.
Cruise Control:
Optional on higher specification models.
Parking Sensors:
Aftermarket fitment or very rare factory option on top trims.
Bluetooth:
Not typically factory fitted for 2007 models; aftermarket solutions common.
Usb Aux:
Auxiliary input jack may be present on some audio systems; USB ports were rare.
Engine Oil And Filter Change:
Every 15,000 km or 12 months, whichever comes first. Shorter intervals recommended for severe driving conditions (e.g., frequent short trips, stop-and-go traffic).
Service Intervals Filters
Air Filter Replacement:
Every 30,000 km or 24 months.
Cabin Air Filter Replacement:
Every 15,000 km or 12 months.
Service Intervals Spark Plugs
Spark Plug Replacement Petrol:
Platinum-tipped spark plugs: 90,000 - 100,000 km. Standard plugs: 30,000 km (verify specific plug type).
Brake Fluid Replacement:
Every 24 months or 40,000 km.
Coolant Replacement:
First replacement at 90,000 km or 5 years, then every 45,000 km or 2 years thereafter (using Mitsubishi Super Long Life Coolant or equivalent).
Engine Oil Spec:
API SN, ACEA A3/B4 or C2/C3, viscosity typically 5W-30 or 5W-40 (refer to manual for exact engine oil recommendation).
Coolant Type:
Ethylene Glycol based, pink or blue colored coolant (long-life type, e.g., Mitsubishi Super Long Life Coolant).
Common Problems:
Occasional reports of early clutch wear (manual transmission), minor electrical gremlins (e.g., interior lights), and potential for injector issues on older diesel models. Check for corrosion on older vehicles.
Timing Belt Vs Chain:
The 4A9 engines typically use a timing chain, which generally does not require replacement as a scheduled maintenance item but should be inspected for noise or stretching.
Mitsubishi Motors:
Japanese manufacturer with a long history in automotive and industrial sectors, known for robust engineering and rally heritage (e.g., Lancer Evolution).
Colt Lineage:
The Colt nameplate has been used by Mitsubishi for various subcompact cars since the 1960s, evolving through multiple generations and platforms.
Manufacturing Location:
Primarily manufactured in Japan, with potential assembly in other Mitsubishi plants or joint ventures for specific markets.
Production Years Z20 Series
Generation:
This generation (often referred to as the Z20 series for hatchbacks and Z30 for sedans/coupes, though the manual focuses on the hatchback Colt) was produced roughly from 2002 to 2012, with the 2007 model being part of the mid-life updates or core production.