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GILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDF

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🏷️ Basic Information Identification Make: Gilera Model: GP800 IE Model Variant: GP800 IE Generation Generation Designation: First Generation Introduction Year: 2007 Codes Chassis Code: Not explicitly provided, but implied for...
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类型: Motorcycle
厂商:
斯库: 31280
GILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDF
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800 IE
Model Variant:
GP800 IE
Generation
Generation Designation:
First Generation
Introduction Year:
2007
Codes
Chassis Code:
Not explicitly provided, but implied for 2007 onwards models
Engine Code Family:
M640 (Piaggio Master 800)
👋 Introduction
Market Position
Segment:
Maxi-scooter
Positioning:
Performance-oriented maxi-scooter blending motorcycle-like handling with scooter practicality.
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing.
Key Features
Engine Type:
Largest displacement scooter engine in its class at the time of release (800cc).
Handling:
Motorcycle-like chassis, large wheels, and advanced suspension contributing to agile handling.
Braking:
Powerful braking systems, often including ABS as standard or option.
📋 Manual Details
Coverage Areas
Market Coverage:
All models from 2007 onwards
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but described as 'huge amount of detailed repair information')
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English (assumed based on product description)
Format
Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, maintenance, diagnostics, tuning
Fuel System:
EFI system, injectors, fuel pump, lines, diagnostics
Ignition System:
ECU, coils, spark plugs, timing
Transmission:
Automatic transmission (CVT), belt, clutch, final drive
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications
Exhaust System:
Catalytic converter, mufflers, sensors
Braking System:
Front and rear brakes, hydraulic lines, ABS system (if equipped), fluid specifications
Suspension:
Front forks, rear shock absorber, adjustments, servicing
Steering:
Handlebars, steering head bearings, linkage
Electrical System:
Battery, charging system, lighting, starter, wiring diagrams, ECU diagnostics
Bodywork:
Panels, fairings, seat, storage, disassembly/assembly
Chassis:
Frame, subframe, structural integrity
Instrumentation:
Dashboard, indicators, troubleshooting
Procedures Included
Preventative Maintenance:
Scheduled inspections, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic flowcharts, common problem diagnosis, error codes
Repair:
Component replacement, system overhauls, detailed step-by-step instructions
Disassembly Assembly:
Exploded views, correct sequence for removal and installation
Adjustments:
Throttle cable, brake levers, suspension settings
Wiring Diagrams:
Complete electrical system schematics
Specifications:
Torque values, clearances, fluid capacities, electrical data
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and diagnostics)
Detail Level:
Detailed step-by-step instructions with illustrations and diagrams
📊 Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Print Quality
Resolution:
High quality (suitable for printing clear diagrams and text)
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
Searchability
Text Search:
Likely searchable text within PDF (standard for quality manuals)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, Four-stroke, SOHC
Displacement:
799 cc
Bore X Stroke:
74 mm x 70 mm (estimated for Piaggio Master 800)
Compression Ratio:
9.3:1 (estimated for Piaggio Master 800)
Cooling System:
Liquid-cooled
Performance
Max Power:
Approx. 55.1 kW (73.8 hp) at 7,000 rpm
Max Torque:
Approx. 73 Nm (53.8 lb-ft) at 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (IE)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
16 Liters (approx. 4.2 US Gallons)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Gear Ratios:
Continuously variable, specific ratios not detailed but optimized for acceleration and cruising.
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification, likely synthetic)
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 810 mm (31.9 in)
Height:
Approx. 1,450 mm (57.1 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Weights
Dry Weight:
Approx. 209 kg (461 lbs)
Wet Weight:
Approx. 232 kg (511.5 lbs)
🛡️ Safety Features
Ratings
ABS:
Available (often standard on later models or specific markets)
Active Features
Brakes:
Dual disc front brakes, single disc rear brake. ABS availability.
Passive Features
Lighting:
Halogen headlights, LED taillight (typical).
💡 Technology Features
Infotainment
Dashboard:
Digital and analog display, including speedometer, tachometer, fuel gauge, odometer, trip meter, clock, and warning lights.
Driver Assistance
ABS System:
Anti-lock Braking System (optional or standard depending on market/model year).
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months (refer to manual for exact)
Air Filter Replacement:
Refer to manual, typically 12,000-24,000 km
Spark Plug Replacement:
Refer to manual, typically 12,000-24,000 km
Cv Belt Inspection:
Refer to manual, typically every 12,000 km for inspection, replacement varies
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (refer to manual for exact)
Engine Oil Capacity:
Approx. 1.8 Liters (refer to manual for exact)
Coolant Type:
Ethylene glycol based antifreeze, 50% mixture with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Potential for CVT belt wear, occasional electrical gremlins (typical for complex electronics), exhaust system corrosion.
📚 Vehicle History
Brand Heritage
Heritage:
Gilera, an Italian manufacturer with a long history in motorcycle racing and production, known for performance-oriented vehicles.
Model Evolution
Evolution Summary:
The GP800 IE was a groundbreaking model for Gilera, aiming to bridge the gap between maxi-scooters and motorcycles by offering a powerful V-twin engine and sophisticated chassis dynamics.
Production
Manufacturing Location:
Italy
Production Period:
From 2007 onwards
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Acknowledged for its innovative design and performance capabilities within the maxi-scooter segment.
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