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GILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDF

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🏷️ Basic Information Identification Make: Gilera Model: GP800 IE Model Variant: GP800 IE Generation Generation Designation: First Generation Introduction Year: 2007 Codes Chassis Code: Not explicitly provided, but implied for...
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类型: Motorcycle
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GILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDFGILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDFGILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDFGILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDF
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800 IE
Model Variant:
GP800 IE
Generation
Generation Designation:
First Generation
Introduction Year:
2007
Codes
Chassis Code:
Not explicitly provided, but implied for 2007 onwards models
Engine Code Family:
M640 (Piaggio Master 800)
👋 Introduction
Market Position
Segment:
Maxi-scooter
Positioning:
Performance-oriented maxi-scooter blending motorcycle-like handling with scooter practicality.
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing.
Key Features
Engine Type:
Largest displacement scooter engine in its class at the time of release (800cc).
Handling:
Motorcycle-like chassis, large wheels, and advanced suspension contributing to agile handling.
Braking:
Powerful braking systems, often including ABS as standard or option.
📋 Manual Details
Coverage Areas
Market Coverage:
All models from 2007 onwards
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but described as 'huge amount of detailed repair information')
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English (assumed based on product description)
Format
Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, maintenance, diagnostics, tuning
Fuel System:
EFI system, injectors, fuel pump, lines, diagnostics
Ignition System:
ECU, coils, spark plugs, timing
Transmission:
Automatic transmission (CVT), belt, clutch, final drive
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications
Exhaust System:
Catalytic converter, mufflers, sensors
Braking System:
Front and rear brakes, hydraulic lines, ABS system (if equipped), fluid specifications
Suspension:
Front forks, rear shock absorber, adjustments, servicing
Steering:
Handlebars, steering head bearings, linkage
Electrical System:
Battery, charging system, lighting, starter, wiring diagrams, ECU diagnostics
Bodywork:
Panels, fairings, seat, storage, disassembly/assembly
Chassis:
Frame, subframe, structural integrity
Instrumentation:
Dashboard, indicators, troubleshooting
Procedures Included
Preventative Maintenance:
Scheduled inspections, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic flowcharts, common problem diagnosis, error codes
Repair:
Component replacement, system overhauls, detailed step-by-step instructions
Disassembly Assembly:
Exploded views, correct sequence for removal and installation
Adjustments:
Throttle cable, brake levers, suspension settings
Wiring Diagrams:
Complete electrical system schematics
Specifications:
Torque values, clearances, fluid capacities, electrical data
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and diagnostics)
Detail Level:
Detailed step-by-step instructions with illustrations and diagrams
📊 Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Print Quality
Resolution:
High quality (suitable for printing clear diagrams and text)
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
Searchability
Text Search:
Likely searchable text within PDF (standard for quality manuals)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, Four-stroke, SOHC
Displacement:
799 cc
Bore X Stroke:
74 mm x 70 mm (estimated for Piaggio Master 800)
Compression Ratio:
9.3:1 (estimated for Piaggio Master 800)
Cooling System:
Liquid-cooled
Performance
Max Power:
Approx. 55.1 kW (73.8 hp) at 7,000 rpm
Max Torque:
Approx. 73 Nm (53.8 lb-ft) at 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (IE)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
16 Liters (approx. 4.2 US Gallons)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Gear Ratios:
Continuously variable, specific ratios not detailed but optimized for acceleration and cruising.
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification, likely synthetic)
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 810 mm (31.9 in)
Height:
Approx. 1,450 mm (57.1 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Weights
Dry Weight:
Approx. 209 kg (461 lbs)
Wet Weight:
Approx. 232 kg (511.5 lbs)
🛡️ Safety Features
Ratings
ABS:
Available (often standard on later models or specific markets)
Active Features
Brakes:
Dual disc front brakes, single disc rear brake. ABS availability.
Passive Features
Lighting:
Halogen headlights, LED taillight (typical).
💡 Technology Features
Infotainment
Dashboard:
Digital and analog display, including speedometer, tachometer, fuel gauge, odometer, trip meter, clock, and warning lights.
Driver Assistance
ABS System:
Anti-lock Braking System (optional or standard depending on market/model year).
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months (refer to manual for exact)
Air Filter Replacement:
Refer to manual, typically 12,000-24,000 km
Spark Plug Replacement:
Refer to manual, typically 12,000-24,000 km
Cv Belt Inspection:
Refer to manual, typically every 12,000 km for inspection, replacement varies
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (refer to manual for exact)
Engine Oil Capacity:
Approx. 1.8 Liters (refer to manual for exact)
Coolant Type:
Ethylene glycol based antifreeze, 50% mixture with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Potential for CVT belt wear, occasional electrical gremlins (typical for complex electronics), exhaust system corrosion.
📚 Vehicle History
Brand Heritage
Heritage:
Gilera, an Italian manufacturer with a long history in motorcycle racing and production, known for performance-oriented vehicles.
Model Evolution
Evolution Summary:
The GP800 IE was a groundbreaking model for Gilera, aiming to bridge the gap between maxi-scooters and motorcycles by offering a powerful V-twin engine and sophisticated chassis dynamics.
Production
Manufacturing Location:
Italy
Production Period:
From 2007 onwards
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Acknowledged for its innovative design and performance capabilities within the maxi-scooter segment.
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