Positioning:
A premium maxi-scooter offering significant performance and comfort, targeting riders seeking a sophisticated urban or touring machine.
Competitors:
Competes with models like the Suzuki Burgman 650, Yamaha TMAX 500/530, and BMW C650GT.
Distinction:
Unique V-twin engine configuration in a scooter, offering motorcycle-like performance and handling.
Manual Value:
Provides essential, comprehensive information to maintain and repair the GP800, saving significant costs compared to professional servicing.
Systems Covered:
Engine, Transmission, Fuel System, Electrical System, Cooling System, Braking System, Suspension System, Chassis, Bodywork, Diagnostics, Troubleshooting, Maintenance, Repair, Overhaul
Type:
Service Repair Workshop Manual
Engine:
Detailed information on engine assembly, disassembly, component inspection, tuning, and troubleshooting.
Transmission:
Coverage of the automatic transmission, including maintenance, repair, and diagnosis of the CVT system.
Fuel System:
In-depth details on fuel injection system, fuel pump, injectors, and fuel tank maintenance.
Electrical System:
Comprehensive wiring diagrams, troubleshooting for electrical faults, battery, charging system, ignition system, lighting, and accessories.
Braking System:
Information on hydraulic brake system components, ABS (if applicable), brake fluid specifications, pad and disc replacement.
Suspension And Steering:
Details on front forks, rear shock absorber, wheel bearings, steering system components, and alignment.
Cooling System:
Maintenance of the liquid cooling system, radiator, water pump, and coolant specifications.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, fairings, seat, and storage compartment.
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment (if applicable), and general upkeep.
Repair:
Step-by-step instructions for common and complex repairs across all major vehicle systems.
Troubleshooting:
Diagnostic procedures for identifying and resolving mechanical and electrical issues.
Overhaul:
Complete procedures for engine and transmission rebuilding.
Depth:
Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, offering detailed technical specifications and diagnostic information.
Type:
Liquid-cooled, 8-valve, SOHC, 90° V-twin
Bore X Stroke:
75.8 mm x 70.8 mm
Horsepower:
50.3 HP (37.5 kW) @ 6,250 rpm (Approximate)
Torque:
70 Nm (51.6 lb-ft) @ 5,000 rpm (Approximate)
Injection:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Octane rating as per manufacturer recommendation)
System:
Digital electronic ignition
System:
Wet sump with oil cooler
Crash Test:
N/A (Motorcycle/Scooter safety standards apply)
Brakes:
Dual front disc brakes, single rear disc brake. Optional ABS (Anti-lock Braking System) available on some models.
Lighting:
Halogen headlights, LED taillights
Chassis:
Robust steel frame construction
Mirrors:
Integrated, adjustable mirrors
Dashboard:
Digital and analog instrument cluster providing speed, RPM, fuel level, engine temperature, and warning lights.
Lighting Control:
Manual headlight operation, turn signals, hazard lights.
ABS:
Optional ABS system enhances braking safety by preventing wheel lock-up.
Key System:
Standard key ignition system.
Oil Change:
Refer to manual for specific mileage/time interval (typically 6,000-10,000 km).
Air Filter:
Inspect and replace as per manual recommendations.
Spark Plug:
Replace at recommended intervals (refer to manual for exact type and interval).
Cvtv Belt:
Inspect for wear and replace at recommended intervals (crucial for CVT performance).
Engine Oil:
SAE 10W-40 or 15W-50 API SG or higher, meeting Gilera specifications (refer to manual for exact type and capacity).
Coolant:
Ethylene glycol-based antifreeze mixture (50% concentration recommended) as per Gilera specification.
Brake Fluid:
DOT 4 recommended (refer to manual for exact specification and bleed procedures).
Common Problems:
Potential issues include CVT belt wear, electrical gremlins (especially after prolonged storage), and occasional charging system issues. Refer to the manual for detailed troubleshooting.
