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GILERA GP800 Workshop Repair Manual Download 2007 ONWARDS PDF

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Basic Information Identification Make: Gilera Model: GP800 Model Type: Maxi-Scooter Production Years Covered: 2007 onwards Codes Engine Code Typical: 800cc V-twin (specific code not provided in product info, but common...
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类型: Motorcycle
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斯库: 36024
GILERA GP800 Workshop Repair Manual Download 2007 ONWARDS PDF
Basic Information
Identification
Make: Gilera
Model: GP800
Model Type: Maxi-Scooter
Production Years Covered: 2007 onwards
Codes
Engine Code Typical: 800cc V-twin (specific code not provided in product info, but common Gilera V-twin designations exist)
Chassis Code Typical: GP800 (specific model codes may vary by market)
Introduction
Market Position
Segment: High-performance maxi-scooter
Target Audience: Discerning riders seeking robust performance and sophisticated engineering in a scooter platform
Competitive Analysis
Competitors: Yamaha TMAX, Suzuki Burgman 650, Aprilia Atlantic 500, BMW C series (at the time of its release)
Key Features
Distinction: Largest displacement V-twin engine in a scooter at its launch, sportbike-inspired handling and braking
Manual Value Proposition: Provides access to OEM-level diagnostic and repair procedures, essential for maintaining peak performance and longevity of a complex machine
Manual Details
Coverage Areas
Market Regions: Global (manual is factory-level, applicable worldwide)
Page Count
Estimated Page Count: Thousands of pages (as stated in product description)
Manual Type
Type: Workshop Service & Repair Manual
Language
Language: Likely English, but potentially multi-language depending on original manufacturer distribution
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine, transmission, clutch, final drive
Chassis: Frame, suspension (front & rear), steering, wheels, tires
Braking: Brake system (hydraulic, ABS if applicable), brake pads, discs, lines, calipers
Electrical: Wiring diagrams, lighting, ignition system, charging system, battery, starter, sensors, ECUs, instruments
Bodywork: Body panels, fairings, seats, storage, trim
Fuel System: Fuel injection system, fuel pump, fuel lines, injectors
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain/belt adjustments (if applicable)
Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures
Repair: Component removal and installation, sub-assembly rebuilds, engine overhaul, transmission repair
Adjustments: Valve clearance, throttle position, brake lever travel
Specifications: Torque settings, fluid capacities, fluid types, wear limits
Technical Depth
Depth: Comprehensive: from basic service to complete engine and transmission rebuilds, electrical system diagnostics and repair
Manual Specifications
File Format
File Type: PDF
Compatibility: Windows & MAC compatible
Searchability: Likely text-searchable if original PDF is well-indexed
Print Quality
Quality: Professional, factory-quality (as stated in product description)
Binding Type
Binding: N/A (Digital download)
Paper Type
Paper: N/A (Digital download)
Engine Specifications
Primary Engine
Engine Type: 4-stroke, liquid-cooled, V-twin
Displacement: 799 cc
Bore X Stroke: 85 mm x 70 mm (typical for this engine)
Compression Ratio: 10.5:1 (typical for this engine)
Valve Train: SOHC, 4 valves per cylinder
Performance
Horsepower: Approx. 75 HP (55 kW) @ 7,000 rpm (manufacturer claims vary slightly)
Torque: Approx. 77 Nm (57 lb-ft) @ 6,000 rpm (manufacturer claims vary slightly)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type Specification: API SG or higher, JASO MA certified 10W-40 or 15W-50 (refer to manual for exact spec)
Oil Capacity: Approx. 2.5 liters (with filter change) (refer to manual for exact spec)
Transmission
Standard
Type: Automatic Continuously Variable Transmission (CVT)
Features
Drive System: Belt drive to rear wheel
Transmission Fluid: Specific CVT fluid required, type and capacity detailed in manual.
Dimensions
Exterior
Length: Approx. 2,235 mm
Width: Approx. 820 mm
Height: Approx. 1,460 mm
Wheelbase: Approx. 1,590 mm
Weights
Dry Weight: Approx. 245 kg (dry)
Curb Weight: Approx. 260 kg (wet)
Gross Vehicle Weight Rating: Refer to manual for specific GVWR
Safety Features
Ratings
Crash Safety: No formal motorcycle crash ratings like automobiles, but system integrity and component strength are key.
Active Features
Braking System: Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper. Potential for ABS depending on market and model year. Refer to manual for specific configuration.
Lighting: Halogen headlamps, LED tail/brake lights.
Passive Features
Frame Construction: Steel frame providing rigidity and stability.
Ergonomics: Comfortable riding position designed for longer journeys.
Technology Features
Infotainment
Instrument Cluster: Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights.
Driver Assistance
ABS: Optional ABS available on some models/markets. Manual will specify if equipped and its function.
Connectivity
Diagnostic Ports: On-board diagnostic connector for fault code reading and parameter monitoring, essential for dealership-level diagnostics.
Maintenance
Service Intervals
Oil Change: Every 6,000 km or 12 months, whichever comes first (typical, refer to manual for exact interval).
Air Filter: Inspect every 6,000 km, replace as needed (refer to manual for exact interval).
Spark Plugs: Replace typically every 12,000 km or as specified by manufacturer (refer to manual).
Cvt Belt Inspection: Crucial to inspect CVT belt for wear and tension at regular intervals, often around 10,000-20,000 km. Manual will detail this critical check.
Fluid Specifications
Coolant: Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid: DOT 4 specification for hydraulic brake system. Refer to manual for exact spec and bleeding procedures.
Known Issues
Common Wear Items: CVT belt wear, brake pad wear, suspension bushings. Proper maintenance as per manual mitigates these.
Electrical Gremlins: Some owners have reported minor electrical issues over time; the comprehensive wiring diagrams in the manual are invaluable for troubleshooting.
Vehicle History
Brand Heritage
Manufacturer: Gilera, an Italian manufacturer with a long history in motorcycle and scooter production, known for performance-oriented models. Now part of the Piaggio Group.
Model Evolution
Development: Developed to offer a scooter experience with motorcycle-like performance and handling, bridging the gap between traditional scooters and motorcycles.
Production
Manufacturing Location: Primarily Italy
Awards & Recognition
Recognitions
Industry Acclaim: Praised at its launch for its powerful engine and impressive performance, often cited as a benchmark for maxi-scooter capability.
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