Target Audience:
DIY enthusiasts, home mechanics, and professional workshops performing service and repairs on Husqvarna supermoto models.
Value Proposition:
Provides essential, in-depth technical data for efficient and accurate maintenance and repair, saving time and money compared to dealership services.
Instant Access:
Instant download provides immediate access to critical repair information.
Visual Aids:
Features easy-to-read exploded views and diagrams for component identification and assembly guidance.
Comprehensiveness:
Covers a wide range of models and years, offering a complete repair solution.
Primary Coverage:
All 2007 onwards Husqvarna SM400, SM450, SM510, SMR450 models
Estimated Page Count:
Comprehensive (Specific count not provided, but described as 'huge amount' and 'detailed')
Type:
Workshop Repair Manual / Service Manual
Language:
English (Implied by product description and typical industry standards for such manuals)
Engine System:
Detailed repair, overhaul, and adjustment procedures for all engine variants.
Transmission System:
Comprehensive coverage of transmission disassembly, assembly, adjustments, and repairs.
Electrical System:
Wiring diagrams, troubleshooting, component testing, and repair of electrical systems.
Chassis And Suspension:
In-depth information on suspension systems, steering, frame, and related components.
Braking System:
Detailed procedures for brake system maintenance, repair, and component replacement.
Fuel System:
Repair and maintenance of fuel delivery, injection, and tank systems.
Cooling System:
Information on radiator, coolant flow, and related components.
Exhaust System:
Service and repair procedures for the exhaust system.
Bodywork And Fairings:
Procedures for disassembly, reassembly, and repair of body panels and fairings.
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, and general inspections.
Troubleshooting:
Diagnostic steps and solutions for common and uncommon issues.
Major Repairs:
Engine rebuilds, transmission overhauls, and component replacements.
Adjustments:
Carburetor, clutch, brake, and suspension adjustments.
Disassembly Reassembly:
Step-by-step instructions with clear diagrams for all major components.
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls.
Diagnostic Capability:
High: Includes detailed troubleshooting guides and specifications for accurate diagnosis.
Rebuild Procedures:
Full: Detailed rebuild procedures for engine, gearbox, and other major sub-assemblies.
Quality:
High-resolution, suitable for printing.
Binding:
Not applicable (Digital download)
Paper Type:
Not applicable (Digital download)
Text Search:
Likely searchable text within the PDF, allowing for quick information retrieval.
Operating Systems:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Engine Type:
Single-cylinder, 4-stroke (for SM400, SM510, SMR450); likely single or twin for SM450 depending on variant. Specific displacements vary.
Bore X Stroke:
Varies by model (e.g., SM400 ~97x60.8mm, SM510 ~98x71.5mm). Manual will contain specific data.
Displacement:
SM400: ~400cc; SM450: ~450cc; SM510: ~510cc; SMR450: ~450cc. Precise figures detailed in the manual.
Horsepower:
Engine-specific; typical for the class would be in the 40-60 HP range. Manual provides exact specifications.
Torque:
Engine-specific. Manual provides exact specifications and torque values for fasteners.
Fuel Delivery:
Likely fuel injection (EFI) for later models and potentially carbureted for earlier variants. Manual details the specific system.
Ignition System:
Digital CDI or ECU controlled. Manual covers ignition timing and component testing.
Oil Type:
Specific viscosity and API rating for engine oil (e.g., SAE 10W-40, JASO MA/MA2). Manual will specify.
Cooling Method:
Liquid-cooled. Manual details coolant type and capacity.
Transmission Type:
6-speed manual transmission.
Optional Gearbox:
Not applicable for this model range; standard manual transmission.
Clutch Type:
Wet multi-plate clutch. Manual covers clutch inspection and replacement.
Gear Ratios:
Specific gear ratios for each speed are provided in the manual.
Transmission Oil Spec:
Specific grade and type of transmission oil is detailed in the manual.
Wheelbase:
Varies by model, typically around 1480-1510 mm. Manual provides exact figures.
Seat Height:
Varies by model, typically around 870-910 mm. Manual provides exact figures.
Dry Weight:
Varies by model, typically around 120-140 kg. Manual provides exact figures.
Fuel Tank Capacity:
Typically around 8-10 liters. Manual provides exact capacity.
Safety Certifications:
Not applicable for motorcycle safety ratings in the same way as cars; however, manual covers all safety-related systems.
Braking System:
Hydraulic disc brakes front and rear. Manual details brake pad replacement, fluid, and bleeding procedures.
Suspension System:
Adjustable front forks and rear monoshock for stability and control. Manual covers setup and maintenance.
Frame Construction:
High-strength steel or aluminum trellis frame. Manual covers frame inspection for damage.
Lighting System:
Headlight, taillight, brake lights, turn signals. Manual covers bulb replacement and electrical troubleshooting.
Instrument Cluster:
Digital or analog-digital combination instrument cluster displaying speed, RPM, trip meters, and warning lights. Manual explains functions.
ABS:
ABS was optional or standard on some later models. Manual details operation and maintenance if equipped.
Diagnostic Ports:
Diagnostic connectors for ECU access and fault code retrieval. Manual explains their location and use.
Oil Change Interval:
Typically every 5,000-7,500 km or annually. Manual provides specific intervals.
Spark Plug Replacement:
Refer to manual for specific mileage intervals, typically between 10,000-20,000 km.
Valve Clearance Check:
Intervals vary, often around 10,000-15,000 km. Critical procedure detailed in the manual.
Engine Oil Grade:
SAE 10W-40, 15W-50, or similar, with JASO MA/MA2 certification. Manual specifies exact grade.
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Manual specifies type and mix ratio.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid. Manual specifies correct type.
Fork Oil Type:
Specific suspension fluid weight (e.g., 5W, 10W). Manual provides exact specification and fill level.
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings. Manual guides on inspection and replacement.
Potential Failures:
EFI sensor issues (if applicable), starter motor reliability, exhaust valve issues (depending on engine design). Manual aids diagnosis.
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, founded in Sweden in 1903.
Supermoto Lineage:
The SM and SMR series represent Husqvarna's strong heritage in off-road racing, adapted for supermoto competition and street use.
Manufacturing Region:
Likely manufactured in Italy during this period, under ownership by MV Agusta and later BMW Motorrad.
