Target Audience:
Polaris Sportsman owners, DIY mechanics, independent repair shops
Value Proposition:
Authoritative and comprehensive resource for maintaining and repairing specific 2007 Polaris Sportsman models.
Comparison To Other Manuals:
Factory-level authenticity provides superior accuracy and detail compared to generic aftermarket manuals.
Factory Authenticity:
Utilizes the same information provided to authorized Polaris service centers.
Digital Convenience:
Searchable and printable PDF format eliminates the need for bulky physical manuals, allowing users to print only necessary sections.
Visual Aids:
Includes detailed diagrams and illustrations to clarify complex procedures.
Primary Coverage:
2007 Polaris Sportsman 700, 800, and 800 X2 EFI models
Secondary Coverage Notes:
Factory-level information, equivalent to dealer service manuals
Estimated Pages:
N/A (Digital Format)
Type:
Service Manual / Repair Manual / Shop Manual
Powertrain:
Engine, Fuel System (EFI), Transmission, Drivetrain (AWD/2WD Systems, Differentials)
Chassis And Suspension:
Frame, Suspension (Front and Rear), Steering, Wheels, Tires
Electrical System:
Ignition System, Lighting, Charging System, Starting System, Battery, EFI Control Unit, Wiring Harnesses, Schematics
Brakes:
Hydraulic Brake System (Front and Rear)
Bodywork:
Body Panels, Plastics, Seat, Handlebars, Racks
Maintenance:
Routine Inspections, Oil Changes, Filter Replacements, Lubrication, Valve Adjustments, Spark Plug Service
Troubleshooting:
Diagnostic Procedures for Engine, Electrical, and Drivetrain Issues, Error Code Interpretation
Repair:
Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake System Bleeding and Service, Electrical Component Repair/Replacement
Diagnostics:
Step-by-step diagnostic routines for various systems, including EFI system diagnostics
Wiring Schematics:
Detailed and comprehensive wiring diagrams for all electrical systems
Depth:
Comprehensive; covers basic maintenance to advanced engine and electrical diagnostics and repairs
Detail Level:
Factory-level detail with step-by-step instructions and detailed diagrams
Engine Type:
4-stroke, SOHC, 4-valve, Twin-Cylinder
Engine Displacement:
700cc and 800cc (depending on model variant)
Bore X Stroke:
Specific to 700cc and 800cc variants (detailed in manual)
Cooling System:
Liquid-Cooled
Horsepower:
Specific figures vary by engine displacement (e.g., approx. 50-55 HP for 800cc) - detailed in manual
Torque:
Specific figures vary by engine displacement - detailed in manual
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 3.25 gallons (12.3 L) - verify specific model
Ignition System:
Electronic Ignition
Oil Type:
SAE 20W-50 Synthetic Motorcycle Oil (or specified alternative)
Oil Capacity:
Approximately 2.2 US quarts (2.1 L) with filter change - verify specific model
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
On-Demand All-Wheel Drive (AWD) / 2WD
Gear Selection:
High, Low, Neutral, Reverse, Park
Engine Braking:
Integrated engine braking through the CVT system
Clutch Type:
Primary and Secondary Clutch (Drive and Driven)
Cvt Fluid Type:
Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent (refer to manual for exact specification)
Gearcase Fluid Capacity:
Approximately 0.5 US quarts (0.47 L) - verify specific model
Length:
Approximately 83 inches (210.8 cm) - verify specific model
Width:
Approximately 46 inches (116.8 cm) - verify specific model
Height:
Approximately 47 inches (119.4 cm) - verify specific model
Dry Weight:
Approximately 678 lbs (307.5 kg) - verify specific model
Gross Vehicle Weight Rating:
Specific rating not provided, but typically around 1000-1200 lbs (verify)
Rear Rack Capacity:
Approximately 100 lbs (45 kg) - verify specific model
Front Rack Capacity:
Approximately 50 lbs (22.7 kg) - verify specific model
Towing Capacity:
Approximately 1500 lbs (680 kg) - verify specific model
Tongue Weight Capacity:
Approximately 150 lbs (68 kg) - verify specific model
Atv Safety Designations:
Designed for off-road use by trained operators. Adherence to all safety warnings and operating instructions in the manual is critical.
Braking System:
Hydraulic disc brakes on all wheels provide robust stopping power.
Suspension Design:
Independent front and rear suspension contributes to stable handling and control.
4Wd Engagement:
On-Demand AWD system provides enhanced traction when needed.
Lighting:
Dual headlights and taillight for visibility.
Operator Station:
Ergonomically designed controls and seating position.
Rollover Protection:
ATVs do not inherently have ROPS (Roll-Over Protective Structures). Operator awareness and caution are paramount.
Infotainment Systems:
Basic instrumentation (speedometer, odometer, trip meter, fuel gauge, engine warning lights).
Driver Assistance Features:
On-Demand AWD provides enhanced traction and stability.
Connectivity Options:
N/A (No integrated digital connectivity features on this model).
Efi System Technology:
Electronic Fuel Injection (EFI) manages fuel delivery and ignition timing for optimal power, fuel economy, and emissions.
Cvt Technology:
Continuously Variable Transmission (CVT) provides seamless gear ratio changes for optimal engine performance across a range of speeds and loads.
Initial Service:
First service typically at 10-20 operating hours or 1 month (refer to manual for precise details)
Engine Oil Change:
Every 100 operating hours or 6 months (whichever comes first)
Air Filter Cleaning:
Every 50 operating hours or 3 months; replace as needed
Spark Plug Inspection:
Every 100 operating hours or 12 months
Valve Adjustment:
Every 100 operating hours or 12 months (critical for performance and longevity)
Engine Oil Specification:
SAE 20W-50 Synthetic Motorcycle Oil
Coolant Type:
Permanent Antifreeze/Coolant (e.g., ethylene glycol based, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Gearcase Lubricant Type:
Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pads.
Efi System Care:
Importance of using clean fuel and following recommended maintenance for optimal EFI performance.
Thermostat Operation:
Periodic checks of the cooling system thermostat for proper function.
Polaris Atv History:
Polaris has been a pioneer in the ATV industry since the 1980s, known for innovation and performance-oriented off-road vehicles.
Sportsman Lineage:
The Sportsman line has consistently been a flagship model for Polaris, evolving with larger engines, improved suspension, and rider comfort features.
2007 Model Updates:
The 2007 model year saw continued refinement of the successful Sportsman platform, including EFI for improved performance and emissions.
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
