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Suzuki 250 LTZ Quad Sport 2007 Factory Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Suzuki Model: QuadSport LT-Z250 Year: 2007 Vehicle Type: All-Terrain Vehicle (ATV) Product Type: Factory Service Repair Manual 👋 Introduction Market Position Category: Sport/Recreational ATV Target...
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类型: Atv
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Suzuki 250 LTZ Quad Sport 2007 Factory Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
QuadSport LT-Z250
Year:
2007
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Category:
Sport/Recreational ATV
Target Audience:
Enthusiasts seeking performance and agility in off-road riding.
Competitive Analysis
Key Competitors:
Yamaha Raptor 250, Honda TRX250X, Kawasaki KFX250
Key Features
Performance Focus:
Designed for agile handling and spirited riding on trails and recreational courses.
Engine Type:
Compact and torquey single-cylinder engine.
Transmission:
Manual transmission for rider engagement.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Specific Systems Covered:
Engine, Fuel System, Lubrication System, Cooling System, Exhaust System, Transmission, Drive Train, Chassis, Suspension, Steering, Brakes, Electrical System, Ignition System, Lighting, Bodywork, Troubleshooting, Maintenance
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, and repair of all engine components including cylinder head, pistons, crankshaft, camshaft, valves, timing components, seals, and gaskets.
Fuel System:
Carburetor adjustment, cleaning, and rebuilding; fuel pump operation; fuel filter replacement; fuel line inspection and repair.
Transmission Drivetrain:
Clutch operation, gear shifting mechanisms, chain drive maintenance and adjustment, differential inspection and service (if applicable).
Chassis Frame:
Frame integrity inspection, welding repairs (if applicable), sub-frame components, and mounting points.
Suspension System:
Front and rear shock absorber inspection, replacement, and adjustment; A-arm bushings; ball joints; steering linkage components.
Steering System:
Handlebar assembly, steering stem, tie rods, steering knuckle inspection, and wheel alignment procedures.
Brake System:
Hydraulic brake system diagnosis, caliper inspection, pad replacement, brake fluid bleeding and replacement, master cylinder service, brake line integrity.
Electrical System:
Battery testing and maintenance, charging system (stator, regulator/rectifier), starter motor operation, lighting circuits, wiring diagrams, fuse and relay identification.
Ignition System:
Spark plug specifications, ignition timing, CDI unit, ignition coil testing, and troubleshooting.
Bodywork Plastics:
Fender removal and installation, body panel fasteners, seat removal, and general cosmetic repairs.
Lubrication System
Oil System:
Oil pump operation, oil filter replacement, oil change intervals, lubrication points, and oil pressure testing.
Cooling System
Liquid Cooling:
Radiator, coolant hoses, thermostat operation, water pump, fan operation, coolant replacement and bleeding procedures.
Exhaust System
Emission Control:
Muffler inspection and replacement, exhaust pipe integrity, and potential emissions-related components.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid checks, tire pressure checks.
Diagnostic Troubleshooting:
Step-by-step guides for identifying and resolving common and uncommon mechanical and electrical issues based on symptoms.
Engine Repair Rebuild:
Complete procedures for engine disassembly, parts inspection, component replacement, and reassembly for full engine overhauls.
Transmission Service:
Clutch adjustment, gearbox inspection, and replacement of wear items within the transmission system.
Electrical Troubleshooting:
Detailed wiring diagrams, component testing procedures for electrical faults, and diagnostic flowcharts.
Brake System Repair:
Brake pad replacement, rotor inspection, brake fluid flushing and bleeding, and master cylinder seal replacement.
Suspension And Steering Adjustment:
Alignment procedures, shock absorber adjustments, and replacement of steering and suspension components.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically text-searchable, allowing for quick location of specific topics.
Print Quality
Resolution:
High-resolution scans ensuring clarity of text and illustrations.
Illustrations:
Detailed diagrams, exploded views, and step-by-step photo illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
249 cc (Cubic Centimeters)
Bore X Stroke:
72.0 mm x 61.2 mm (approximate)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 17-19 HP (at crankshaft, subject to tuning and regional variations)
Torque:
Approx. 14-16 lb-ft (at crankshaft, subject to tuning and regional variations)
Fuel System
Carburetion:
Mikuni BSR32, 32mm flat-slide carburetor
Fuel Tank Capacity:
Approx. 2.6 US gallons (9.8 Liters)
Ignition
Ignition System:
Electronic ignition (CDI)
Lubrication
Oil Type:
Suzuki recommends Suzuki Genuine 4-stroke Engine Oil (e.g., 10W-40 API SG or higher)
Cooling
Cooling Method:
Air-cooled with oil cooler
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet multi-plate
Final Drive:
O-ring sealed chain drive
Features
Gear Ratios:
Detailed ratios provided within the manual.
📐 Dimensions
Exterior
Overall Length:
Approx. 70.1 inches (1780 mm)
Overall Width:
Approx. 45.3 inches (1150 mm)
Overall Height:
Approx. 43.9 inches (1115 mm)
Wheelbase:
Approx. 48.8 inches (1240 mm)
Ground Clearance:
Approx. 7.1 inches (180 mm)
Weights
Dry Weight:
Approx. 375 lbs (170 kg)
Curb Weight:
Approx. 392 lbs (178 kg)
🛡️ Safety Features
Ratings
Atv Safety:
As with all ATVs, riders should adhere to safety precautions and wear appropriate protective gear. Refer to owner's manual for specific safety guidelines.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Throttle Limiter:
Adjustable throttle stop for new riders (typically user-adjustable).
Passive Features
Chassis Design:
Stable chassis geometry for predictable handling.
Footwells:
Wide footwells with heel guards to protect rider's feet.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Recreational ATV, typically no integrated infotainment system)
Driver Assistance
ABS:
N/A (No Anti-lock Braking System)
Traction Control:
N/A (No Traction Control System)
Connectivity
Bluetooth:
N/A (No Bluetooth connectivity)
Lighting
Headlights:
Dual halogen headlights for trail illumination.
Taillight:
Single LED taillight/brake light.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or hours, typically every 1000 miles or 6 months, but frequent use may require more often.
Air Filter Cleaning:
Inspect and clean every few rides or as per manual recommendations, depending on operating conditions.
Chain Adjustment:
Check and adjust tension regularly, especially after initial break-in and after riding in wet or muddy conditions.
Spark Plug Replacement:
Recommended replacement every 2000-3000 miles or annually, or as indicated by the manual.
Fluid Specifications
Engine Oil Viscosity:
10W-40 (API SG or higher)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based), typically a 50/50 mixture with distilled water.
Known Issues
Carburetor Clogging:
Can occur due to stale fuel or debris, requiring cleaning and proper fuel storage.
Chain Wear:
Regular lubrication and adjustment are critical to prevent premature wear.
Suspension Bushings:
Can wear over time, leading to play and reduced handling precision. Replacement is a common maintenance item.
📚 Vehicle History
Brand Heritage
Suzuki Atv:
Suzuki has a long-standing reputation for building durable and performance-oriented ATVs, often associated with racing and recreational riding.
Model Evolution
Quadsport Line:
The QuadSport line represents Suzuki's commitment to the sport ATV segment, evolving from earlier models to offer refined performance and handling.
Production
Manufacturing Location:
Typically manufactured by Suzuki Motor Corporation or its licensed partners.
🏆 Awards & Recognition
Recognitions
Atv Awards:
Specific awards for the 2007 model are not widely publicized, but Suzuki ATVs generally receive positive reviews for their performance and reliability in the sport segment.
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