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Yamaha Zuma YW50AP 2007 Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Zuma Model Code: YW50AP Year: 2007 Generation Generation Designation: First Generation (5MN) 👋 Introduction Market Position Vehicle Segment: Compact scooter, urban mobility Competitive...
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Yamaha Zuma YW50AP 2007 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Zuma
Model Code:
YW50AP
Year:
2007
Generation
Generation Designation:
First Generation (5MN)
👋 Introduction
Market Position
Vehicle Segment:
Compact scooter, urban mobility
Competitive Analysis
Key Competitors:
Honda Ruckus, Kymco Agility 50, SYM Mio 50, Lance Cabo 50
Key Features
Design Philosophy:
Rugged, sporty styling with enhanced off-road capability for a scooter
Target Audience:
Young riders, urban commuters seeking a stylish and versatile scooter
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for the 2007 Yamaha Zuma YW50AP
Page Count
Estimated Pages:
Likely over 200 pages (typical for a full service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, overhaul, piston, rings, cylinder, crankshaft, connecting rod, valve train, timing
Fuel System:
Carburetor (Mikuni VM17SH), fuel tank, fuel filter, fuel lines, fuel pump (if applicable)
Cooling System:
Radiator, fan, coolant, hoses, thermostat (if applicable)
Ignition System:
CDI unit, ignition coil, spark plug, wiring
Exhaust System:
Muffler, exhaust pipe, heat shields
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission), drive clutch, driven clutch, V-belt, reduction gear, kick starter mechanism
Brakes:
Front disc brake (hydraulic), rear drum brake, brake fluid, brake lines, master cylinder, caliper, brake pads, brake shoes
Suspension:
Front telescopic fork, rear swingarm, shock absorber, fork seals, bushings
Steering:
Handlebar, steering stem, bearings, steering lock
Electrical System:
Battery, charging system (stator, rectifier/regulator), lighting (headlight, taillight, indicators), horn, starter motor, wiring harness, fuses
Wheels Tires:
Wheel specifications, tire sizes, valve stems, bearings
Bodywork Frame:
Frame inspection, body panels, seats, storage compartment, fasteners
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, brake adjustments, chain lubrication (if applicable), CVT belt inspection
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, electrical issue diagnosis
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Complete engine and transmission overhaul procedures
Inspection:
Detailed inspection procedures for wear and damage
Technical Depth
Depth:
Professional-level, covering disassembly, assembly, specifications, tolerances, and diagnostic procedures
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans suitable for digital viewing and printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Text Search:
Typically searchable PDF text for easy information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC
Engine Displacement:
49.4 cc
Bore X Stroke:
38.0 mm x 43.5 mm
Compression Ratio:
12.0:1
Carburetor Model:
Mikuni VM17SH
Spark Plug Type:
NGK CR7E (typical, consult manual for exact)
Air Filter Type:
Paper element (replaceable)
Performance
Horsepower:
Approx. 4.0 HP @ 7500 RPM (estimate, refer to manual for exact)
Torque:
Approx. 3.0 lb-ft @ 6000 RPM (estimate, refer to manual for exact)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
1.6 US gallons (6.0 L)
Oil Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Engine Oil Capacity:
0.85 US qt (0.80 L) (without filter change), 0.95 US qt (0.90 L) (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT)
Features
Drive System:
V-belt, automatic centrifugal clutch
Fluid Specifications
Gear Oil Type:
Yamalube Gear Oil or SAE 80 API GL-4
Gear Oil Capacity:
0.15 US qt (0.14 L)
📐 Dimensions
Exterior
Overall Length:
74.4 inches (1890 mm)
Overall Width:
28.1 inches (715 mm)
Overall Height:
43.9 inches (1115 mm)
Wheelbase:
50.2 inches (1275 mm)
Weights
Dry Weight:
209 lbs (95 kg)
Curb Weight:
218 lbs (99 kg)
Wheels Tires
Front Tire Size:
120/90-10
Rear Tire Size:
130/90-10
Front Wheel Size:
10-inch
Rear Wheel Size:
10-inch
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooter category, not typically rated by NHTSA/IIHS)
Active Features
Braking System:
Front hydraulic disc brake, rear drum brake
Lighting:
Halogen headlight, LED taillight/brake light, front and rear turn signals
Passive Features
Frame Construction:
Steel tube frame for durability
Handlebar Design:
Wide, upright handlebars for stability and control
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic scooter functionality)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000 miles (3,000 km) or 6 months
Gear Oil Change:
Every 4,000 miles (6,000 km) or 12 months
Air Filter Cleaning/Replacement:
Inspect every 2,000 miles (3,000 km), replace as needed
Spark Plug Replacement:
Inspect every 2,000 miles (3,000 km), replace as needed
Cvt Belt Inspection:
Inspect every 4,000 miles (6,000 km), replace if worn or damaged
Brake Fluid Flush:
Every 2 years (standard practice, check manual)
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Gear Oil Viscosity:
SAE 80 API GL-4
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension bushings, starter motor brushes
Carburetor Idling:
Carburetor can sometimes develop idling issues if not cleaned or adjusted properly
Cooling System Maintenance:
Regular coolant flushes are important to prevent overheating in the liquid-cooled engine.
📚 Vehicle History
Brand Heritage
Parent Company:
Yamaha Motor Corporation
Motorcycle Division:
Established in 1955, known for innovation in motorcycles and powersports
Model Evolution
Zuma Introduction:
Zuma line introduced in 2002 (YW50), with the rugged YW50AP model appearing later
Yw50Ap Design:
This generation (5MN chassis) featured a more robust, almost dirt-bike-inspired styling compared to previous models.
Production
Manufacturing Location:
Typically assembled in Taiwan or other Yamaha global facilities
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific industry awards widely documented for this model year, known for its niche rugged appeal.
Ratings
Customer Satisfaction:
Generally positive for durability and unique styling, but performance is typical for a 50cc scooter.
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